Small Arms Technology in the Face of Opposition

Genesis

Better known than either the Korsak E.M.1 or the Thorpe E.M.1 bullpup firearms covered so far in this series, is the so-called “Janson E.M.2.” It is often incorrectly supposed to be a direct ancestor of Britain’s present-day L85, but in fact, only the concept was retained in the SA80. Stefan Kenneth Janson was the Anglicised adopted name of Captain Kazimierz-Stefan Januszewski, who in 1949 was head of a team of immigrant firearms designers based at Cheshunt, under the aegis of the “C.E.A.D.” or “Chief Engineer & Superintendent of Armaments Design;” in turn part of the Armament Design Establishment (ADE), which had been relocated from RSAF Enfield during the war.

It should be noted that Janson’s E.M.2 was the second weapon to bear the designation. The first, developed c1945-1947, was an inertia-locked blowback design with fluted chamber credited to a Lieutenant Jeziorański (whose name was habitually misspelled in official British documents). Work on this original E.M.2 was ordered stopped in 1947, save for a trial to be carried out with a weapon converted to chamber the U.S. T65 cartridge; unfortunately, nothing is known about this weapon. It seems to have been at this point that the weapon was retrospectively dubbed “E.M.2 Jesieranski.” (There is some disagreement on whether “E.M.” stood for “Experimental Model” or “Enfield Model.”) The Jeziorański E.M.2 bore two ADE codenames during development: first “Mamba” and latterly (c.1951) “Yellow Acorn.”

Around the same time as this, the Korsak E.M.1 was selected as the starting point for the development of a potential new service rifle. Januszewski, who had worked under Korsak on the E.M.1, was selected to take the helm on this new project. Assisting was Sydney Hance, who would go on to design the original incarnation of the SA80. Leading the Armaments Design Establishment was Colonel Noel Kent-Lemon of the Royal Artillery, who would later shepherd into service the L1A1 Self-Loading Rifle.

Description

Januszewski’s design retained the receiver arrangement of Korsak’s gun, inspired by the FG42 (1st model), with its push-button disassembly latch, rotate-to-remove butt-plate/return spring/guide rod assembly and push-pin grip frame. The magazine shares the built-in sliding charger guide of the Thorpe E.M.1 and a similar rocker-type magazine catch arrangement. Later variants included a welded-on shroud/guard to prevent accidental activation. This is located on the left side of the receiver, most likely to prevent a soldier’s own equipment from fouling the catch. It is not clear from the provisional manual which hand was used to remove and fit the magazine, but in any case, the shroud does not prevent access by the support hand thumb if the weapon is loaded as per modern practice. This modification would certainly have been required for military issue, given the exposed location and weak spring of the magazine catch.

The rest of the weapon was substantially redesigned. It was significantly lightened, partly by virtue of a permanently fixed “pencil”-profile rifle barrel, rather than the heavy barrel of the Korsak. This was now chambered for the new .280 Enfield intermediate cartridge. The gas system reverted to long-stroke operation, still with a typical rotary adjustable gas plug having Normal (“N”), Excess (“E”) and (in later variants) Shutoff (“S”) positions. Roller-locking was also abandoned, but there was no return to the twin front rotating lugs of the FG-42. Instead the Korsak’s rollers were replaced by a pair of laterally-acting, wedge-shaped lugs, close to those used in the German G41 and G43 rifles. These are forced into recesses in the receiver by means of the firing pin assembly, which is driven between the lugs when the weapon is in battery. When the lugs are not engaged, they prevent the firing pin from being released prematurely. There is no bolt carrier but rather a very complex bolt assembly (“breech block”) with the outer forward portion acting as the bolt face, with the two lugs positioned just behind it. Cocking is achieved by the round lug on the piston assembly, which fits into a hole in the bolt (breech block), and when the piston is pulled back (either by hand or in recoil) the firing pin/striker is withdrawn, allowing it to be caught by the spring-loaded sear on the bottom of the bolt. Cocking the weapon is difficult, in large part due to the physical effort required to draw back the striker. Designs that use the bolt carrier to override a pivoting hammer simply afford more mechanical advantage than those that require the user to pull back a striker spring via a mechanical linkage—in this case, the piston itself.

The entire trigger group was redesigned. The trigger mechanism was much simpler than Thorpe’s E.M.1 and even Korsak’s ingenious “slide” trigger linkage. However, it did resort to a form of the now-standard linkage bar approach, referred to as the “tripping lever.” Although this is rather shorter and more rigid than is typically found in modern bullpups, the trigger pull remains indistinct and measures at a staggering 15 pounds on a trigger tester gauge. It is one of the worst triggers that the author has ever experienced, second only to the 20-pound pull of a “Brown Bess” musket! Other examples have been tested with lower pull weights, with the average likely sitting around 11 pounds. The safety catch is borrowed from the M1 Garand, being easily reached and operated by the trigger finger with some potential for accidental operation of the trigger due to the location of the safety lever inside the trigger guard. It also actuates a “safety bar” at the rear of the trigger group, which intrudes upward into the bolt and prevents the sear from being operated.

The fire selector (“change stud”) is a cross-bolt type similar to that of the German StG 44, with the right-hand position (which shows the marking “R” for “Rounds” or “Repetition”) being semi-automatic and the left (“A”) for automatic fire. The selector has a slot cut in the top that on semi-automatic mode is positioned under the center portion of the trigger bar (“tripping lever”). This does several things to the trigger bar/tripping lever. First, it pushes the large projection at the rear of the bar upwards and into a corresponding curved recess in the head of the bolt. This means that the bolt must now override the tripping lever (which it does as soon as it begins to move backward after firing). Second, it permits the bar to pivot about the axis of the selector “stud” and drop down into the slot in the selector. Finally, the bar is now free to reciprocate a short distance (there is a short track cut into the center of the tripping lever where the selector passes through). This angling and sliding of the trigger bar activates the disconnector (“sear lever”) by elevating it such that the bolt can override it and push it down. The tripping lever bears upon the disconnector (sear lever), which sits adjacent to it inside the trigger mechanism housing. This in turn pulls the sear lever downwards and out of engagement with the sear (which is housed within the bolt in this design). The weapon will now not fire again until the trigger is released, which permits the tripping lever and therefore the sear lever (disconnector) to pop back up again and reconnect the trigger with the sear lever.

Adoption

Although the weapon was developed in parallel with the Thorpe E.M.1, it was agreed with the Americans that the latter would be dropped from comparative trials in order to speed up the selection process. The E.M.2 was also clearly the more mature and user-friendly of the two. Trials at home and abroad convinced British authorities that this was the No.4 rifle replacement that they needed, and a unilateral decision was taken to adopt the weapon. This was despite the E.M.2 and indeed the other rifles having effectively failed U.S. trials on the basis of insufficient lethality.

These trials also concluded that the U.S. T25 Lightweight Rifle and the developmental T65 7.6 2mm (.30 caliber) round submitted for testing were “not suitable for Army Field Forces use because of its excessive recoil, blast, flash and smoke,” and nonetheless concluded that “of the basic types submitted for the test, the British .280 round is preferred.” This position was effectively overturned by the U.S. Board of Ordnance, which refused to accept any cartridge less powerful than the .30-06 in service with the M1 Garand. If anything, the U.S. at this stage favored the Belgian FN Herstal design that would become the FAL, but at the same time was obviously not yet convinced by the .280 cartridge; facts not lost on E.M.2’s detractors.

It is worth noting that Britain had not been wholly obstinate in its adherence to the .280. Compromises between the two calibers were offered by the UK, Canada and Belgium for NATO trials as early as 1950. These consisted of the “7mm Compromise” (7 x 51mm, in two different bullet weights), “7mm Optimum” (7 x 43mm, again with two different bullets), “7mm Second Optimum” (7 x 49.15mm) and “7mm High Velocity” (7 x 49.5mm). These pleased neither side, however. One might reasonably predict—as British E.M.2 detractors did—that the U.S. would come to adopt the FN rifle and the 7.62mm cartridge. Nonetheless, the E.M.2 was officially adopted in 1951 as Rifle, No.9 Mk I (note that the “other No.9” rifle, a .22 training weapon, is actually Rifle, N9; apparently the only “Naval Service Designation” ever applied to a small arm).

The latter variant (there had been several) of the .280 Enfield cartridge was adopted alongside it as “Cartridge, 7mm S.A.A. Ball, Mk.1Z.” According to Anthony Williams, this definitive version of the 7 x 43mm cartridge fired a 9.0 g bullet at 777 m/s (140 grains at 2,550 fps). The broader politics surrounding the adoption and cancellation of the E.M.2 are well detailed in the PhD thesis of Dr. Matthew Ford (chapters 4-6) and in his recent book Weapon of Choice.

E.M.2’s initial supporters included the Armament Design Establishment whose future depended upon a home-grown design and the Director of Infantry, for whom it seemed to fit the bill as a tactically flexible individual weapon. In particular, Infantry wanted a lightweight yet controllable automatic rifle in order to shift the fire base of the infantry section (squad) away from dependence upon the Bren LMG. Some later observers have argued that these institutions, along with the Director General of Artillery/Director of Artillery (Small Arms), worked together to try to ensure that the E.M.2 would be adopted regardless of external factors. In fact, as external circumstances changed, support for E.M.2 fell away. In the end, the No.9 rifle was to become the shortest-lived British service arm in history.

Decline

The E.M.2 was never to enter mass production. Famously, it was sunk by none other than Winston Churchill, whose Conservative party won the General Election in 1951. The E.M.2 had been something of a pet project for the outgoing Labour government, and Churchill was skeptical. After the U.S. announced in January 1952 that they would not adopt the .280 caliber, Churchill revealed a joint U.S.-UK decision made during talks in Washington that month. Both nations would hold off on adopting a new rifle and would reconsider their options. The actual exchange upon which all of the rumour and speculation about backroom deals with the U.S. is based follows below:

“Mr. Wyatt—Asked the Minister of Defence whether he will make a statement, consequent upon his conversations in the United States of America, on the future of the .280 rifle.”

“The Prime Minister—As was indicated in the Communiqué which was issued after my talks in Washington on 9th January, neither we nor the United States consider it wise to take the important step of changing our rifles at the present time, and we shall both continue to rely upon rifles and ammunition which are now in stock or are being produced. Both countries will produce new rifles and ammunition on an experimental scale only, and this will apply to the production of the.280 rifle in the United Kingdom. Every effort will be made to produce a standard rifle and ammunition for all N.A.T.O. countries.”

“Mr. Wyatt—Does that mean that Her Majesty’s Government have now abandoned the hope of persuading the Americans that our rifle is better than theirs?”

“The Prime Minister—I see no prospect of carrying out that process of conversion.”

—House of Commons Debate
February 20, 1952, Vol 496 c234 234

.280 was clearly dead, and the E.M.2, despite continuing experimental work, was in serious trouble. It was clear that Churchill was going to go all-in on a common NATO rifle in a common NATO caliber, and that the Americans were unlikely to change their minds on E.M.2, even given a caliber change. Despite the politics involved, the move was arguably not a political one. As his later clarification (in which he also backs E.M.2 as a possible special-issue weapon for Paratroopers) shows, Churchill was convinced of the need for NATO standardization of both ammunition and small arms. This was partly to ease logistical supply in the field, but also in order to be able to better exploit the American industrial base that had allowed the Allies to win the Second World War. If Britain found itself short of rifles with a NATO/U.S.S.R. conflict looming, it would be able to place an order for more rather than rely on its own very limited production capability.

Standardization of small arms between the western powers was not a new idea. The standing British intent during the Second World War had been for Britain to adopt the .30-06 cartridge and the M1 Garand rifle; until it became apparent that the U.S. was determined to replace them. As British advocates and close-run comparative trials had failed to convince the U.S. or Canada of the superiority of either the .280 cartridge or the E.M.2 rifle, Churchill felt that British effort should concentrate upon convincing both countries to adopt the FN FAL alongside the nascent 7.62mm NATO cartridge. In fact, it appears that he took his decision under the illusion that this was practically a foregone conclusion, and, for a time, it looked as though he might have been right. Canada adopted the FAL in 1953, which only added momentum to the British drive toward the type. Of course, it soon became apparent that the U.S. was going to ditch the T48 FN FAL just as it had the E.M.2, and instead go it alone with a rechambered and modernized M1 Garand (T44, the future M14).

Although it was his primary motivation, Churchill’s standardization argument does not reflect his full view on the controversy. Whereas he claimed that he regarded the two designs as “neck and neck,” at one point even stating that he thought the .280 rifle “the best,” he was clearly not personally convinced by the E.M.2. In fact, Churchill was chief among a number of detractors in positions of influence that helped kill the weapon off even after it was successfully converted to 7.62 x 51mm. He was opposed to the very idea of a weapon designed around controllable automatic fire and was convinced that soldiers would waste precious ammunition if given the opportunity to do so. This appears to have naturally led him (and others who thought as he did) to view the more traditionally designed FAL in a full-power chambering—and especially a version modified for semi-automatic fire only—in a more favorable light. He further believed that “… the F.N. is a better weapon both with the bayonet and with the butt and is capable of giving confidence to a soldier in a mêlée.”

There had been engineering difficulties with converting E.M.2 to the new T65 cartridge, with the result that the three initial prototypes had had to be withdrawn from U.S. trials in 1952. By the time that small quantities of functional 7.62 x 51mm E.M.2 rifles had been produced, the type was already out of the running. Five thousand FAL rifles (X8E1) had already been ordered in December 1953 for troop trials and had acquitted themselves well. For its part, the E.M.2 had lost some of its favorable handling characteristics in the conversion to 7.62mm, losing any edge in performance (other than its shorter overall length) that it may have had over the FAL.

The Legend

Today, despite a very positive British military experience with the L1A1 SLR rifle, the E.M.2 enjoys a near-mythical “what might have been” reputation among small arms enthusiasts (especially British ones). This was cemented almost as soon as the rifle had failed and only grew with the distance of time. George Wigg MP reflected the views of many in Britain when he told Parliament that it was “… the finest rifle in the world” in 1963. In reality, the .280 Enfield cartridge failed to make its case as a substitute for existing full-power offerings. The weapon itself was also outperformed in trials by the FN, if only marginally. E.M.2 did come out on top in the U.S. sand and mud tests, for example, as this U.S. trials report shows (pp. 21-22).

There was a reasonable chance that the U.S. might adopt the FAL, and indeed Canada, Belgium and other countries did, making it a NATO standard rifle, if not the NATO standard that Churchill had sought. Januszewski’s is a complex and expensive design by comparison with the FAL, with its many different curved surfaces and recesses, each requiring separate or even multiple machining operations. Dugelby alleges that the bolt carrier assembly alone cost £50 to produce; well over £1,000 in today’s money, although it must be remembered that this was for a pre-production, practically hand-built weapon. Significant cost savings would no doubt have been made in a final redesign for mass-production, aside from the sheer economy of scale. For example, the wooden furniture and walnut veneer was slated to be replaced with a polymer fore-end and fiberglass cheekpiece, respectively. Yet as cheaply as the E.M.2 might have been made in the long run, it could not be made (or maintained) as cheaply as the FAL. Even the ADE admitted that the E.M.2 was costlier to produce, although it claimed that this was by design, since the weapon had been intended to serve (if required) as a “sniper rifle” (hence the complex bolt with its twin front locking lugs and, presumably, the machined receiver). One estimate placed projected production at six FAL rifles for every five E.M.2 models. Britain simply could not afford as many of the latter. Keeping the E.M.2 would have been just as political a decision as ditching it; taking a risk on an unproven and expensive home-grown design (even in 7.62 NATO) in order to prop up the UK small arms industry. It seems unlikely that such a “boutique” gun would have found success on the export market, and production would in any case have struggled to meet even domestic needs.

In any case, it is all too easy to criticize in hindsight those who made the “safe” call in the interests of international cooperation and a future where NATO, and especially the United States, would set military priorities and trends for decades to come. The FAL was not only cheaper, but faster and less risky to produce. With the Cold War burgeoning and with a substantial British post-WWII economic deficit, it made a lot of sense to license the FAL, especially if the gamble on NATO standardization had paid off. Churchill was not a lone voice of opposition to this mould-breaking futuristic weapon. There were inevitable complaints that a bullpup rifle could not be used for parade square drills. The weapon was light and compact certainly, but ergonomics were by no means stellar (and the trigger really is terrible). Recent developments in so-called “general-purpose calibers” indicate that the vaunted .280 cartridge was probably not the “ideal caliber” that it is often still claimed to be. Even one of its most vocal advocates (Wigg) had to admit in a political rearguard action fought in the House of Commons in 1954 that E.M.2 looked “… more like the weapon associated with Chicago gangsters than a military weapon ….” In the subsequent vote, fellow E.M.2 advocate Woodrow Wyatt MP failed (albeit by only 34 votes) to gain support for his motion “that this House deplores the decision of Her Majesty’s Government to adopt the Belgian F.N. rifle for use by the British Army in place of the new British E.M.2 rifle.”

On the other hand, the E.M.2 was undoubtedly a design ahead of its time; a lightweight, straight-line design, bullpup, select-fire assault rifle fitted with an optical sight as standard and chambered for a true intermediate caliber cartridge. If we do allow the luxury of hindsight, time and experience have shown that Churchill and others placed excessive emphasis on strict standardization and interoperability, as even those nations adopting the FAL settled on different build standards. Today, NATO countries maintain their own logistical chains for the most part, and even common cartridge types are not necessarily interchangeable in the many different small arms in use across the organization.

In recent years, reliance upon intermediate cartridges and emphasis upon bullpup designs have also been challenged; although this has occurred well beyond the likely service life of E.M.2. In any case, Januszewski, Kent-Lemon, Hance and the rest of the ADE team deserve credit for pushing the small arms technology envelope as far as it would go in the face of robust opposition and very nearly succeeding. Today’s near-universal military adoption of intermediate-caliber, selective-fire rifles with optical sights (many of which embody either straight-line design, bullpup layout or both) shows that the concept was sound, even if the execution and political support was lacking.

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Special thanks to the National Firearms Centre at the Royal Armouries, who graciously allowed ARES access to their world-class collection for research and photography, and to the Defence Academy of the United Kingdom at Shrivenham, for allowing us to handle and fire an E.M.2 rifle. Thanks are also due to Neil Grant.

This is Part 3 in a series of posts examining the developmental history of the United Kingdom’s E.M.1 and E.M.2-designated firearms. Part 1, “British Korsak E.M.1 Light Machine Gun,” appeared in Small Arms Review, Vol. 22, No. 9, and Part 2, “The British Thorpe E.M.1 Automatic Rifle” appeared in Small Arms Review, Vol. 23, No. 1.

See armamentresearch.com for further original content.

(This article is adapted from a chapter in Mr. Ferguson’s forthcoming book on British bullpup rifles, which will be published by Headstamp Publishing in 2019. HeadstampPublishing.com)

Above: The Thorpe E.M.1 automatic rifle in profile (left-hand side). (N.R. JENZEN-JONES/ARES)

Introduction

When the Second World War broke out in 1939, the standard British service rifle was still the rifle, Short, Magazine, Lee-Enfield (SMLE), by that time known simply as “Rifle, No.1.” A successor had already been adopted and put into mass-production but this, the No.4 rifle, was simply a re-engineered SMLE; still chambered for the outdated rimmed .303 cartridge and still a manually operated firearm. Surprisingly, self-loading rifles had been trialled soon after the turn of the century, culminating in the adoption (but not the issue) of the Rifle, Self-Loading, Pattern 1918. This weapon was intended for use by aircrew; a relic of the early war in the air. However, in 1940, a new future rifle specification was issued by the British War Office, specifying a weapon of SMLE (i.e., relatively short for the period) with overall length, a 22- to 24-inch barrel, a maximum weight of 10 pounds, semi-automatic-only operation by means of either gas or recoil, a bayonet similar to the No.4 pattern and—perhaps most interestingly—a calibre of 7.92mm.

By contrast, post-war Britain was determined to replace its full-power service rifle, submachine gun and light machine gun with one universal weapon or family of weapons in an intermediate calibre and capable of automatic fire. This was partially realised with the introduction of the Enfield Weapon System/SA80 in 1985. However, the ambition originated with the Small Arms Calibre Panel of 1945, which decided upon a new “ideal calibre” cartridge of the following specifications:

Calibre—.27 in
Bullet weight—130 grains
Bullet length—1.03 inches
Charge weight—19.1 grains
“Round length”—1.5 to 1.8 ratio

This new round would become the .280 Enfield, which was eventually (albeit briefly) adopted as the “7mm Mk.1Z.” The next step, logically enough, was to agree to a new War Office specification (which became WOPS No.9, issued in September 1947) for a new universal “Infantry Personal Weapon,” intended for use out to 600m, as opposed to the 1000m of prior doctrine. At this time, three new weapons were already under development, all of which were developed further, to a greater or lesser extent, as a result of the new specification. The real intention here seems to have been to combine the best features of existing cutting-edge designs into one new weapon. The two most promising were Korsak’s 7.92x57mm light machine gun and an automatic rifle developed by a team led by Stanley Thorpe, at that time chambered for the intermediate 7.92x33mm cartridge. The new requirement specified a light weight of between 7 and 8 pounds, a short overall length and rifle-grade accuracy with a closed, front-locking bolt and long barrel and automatic fire capability. This was further refined, following an ADE meeting of May 27, 1947, to require a bullpup configuration and gas operation.

As per this latest thinking, Thorpe’s E.M.1 was given a drastic redesign into a bullpup weapon chambered for .280 calibre; although no details or images of the original, conventionally configured prototype survive. This redesign might explain the incredibly complicated trigger mechanism—of which, more later. One early prototype included an FG 42-style integral bipod that was soon dropped in favour of a detachable version. Only one prototype survives, which resides in the Royal Armouries collection. Its trigger group is missing, but aside from a straight magazine released using a long magazine release lever, it is very close to the final design.

Nomenclature

Confusingly, both the Korsac and Thorpe designs received the designation “E.M.1” (for “Experimental Model 1”). This might have made sense given their differing roles; there would be a British E.M.1 rifle and E.M.1 light machine gun, just as there was an M1 Rifle and an M1 Carbine in U.S. service. However, this does not seem to have been how the system of nomenclature worked in practice, since there were in fact two weapons designated “E.M.2”, as well as two designated “E.M.3” and one designated “E.M.4!” Rather, it seems that E.M. designations were “rebooted” in 1948, superseding existing ones and creating the following two series, which we have numbered for clarity:

Series 1 (to May 1947)

• Korsak E.M.1 (gas-operated, rotating bolt, 7.92x57mm)
• Jezioranski E.M.2 (blowback, inertia-locked, 7.92x33mm)
• Metcalf E.M.3 (gas-operated, roller-locked, 7.92x33mm)*
• *NB the Series 1 E.M.3 became the Thorpe E.M.1 in Series 2.

Series 2 (1948 onwards)

• Thorpe E.M.1 (gas-operated, roller-locked, .280 Enfield)
• Janson E.M.2 (gas-operated, flapper-locked, .280 Enfield)
• Hall E.M.3 (gas-operated, dropping block, .303 Rimless)*

*This appears to be an error of some sort, as the Hall self-loading (semi-automatic-only) rifle had never progressed beyond the mock-up stage and had, in fact, been discontinued in 1947. This second E.M.3 can thus be ignored for practical purposes.

Regardless, the key thing to remember is that Korsak’s series 1 E.M.1 LMG shares a design lineage with Janson’s later series 2 E.M.2 rifle, whereas the Thorpe E.M.1 rifle was of a totally different design. The Thorpe shares a design lineage with the earlier Metcalf E.M.3, as noted above.

Both the Thorpe E.M.2 and Korsak E.M.1 (and later Janson E.M.2) did share German inspiration, however. Korsak’s LMG had been closely based upon the FG 42 automatic rifle, and Thorpe’s rifle also took cues from the FG 42’s pinned trigger group and the pistol grip shape of the second model. The gas system and working parts were based upon the German Second World War Gerät 06, however. One variant, the roller-delayed blowback Gerät 06H (H for “half-locked”), is often touted as a putative “StG 45” that would have replaced the long-stroke, gas-operated StG 44. This elegant and lightweight design evolved into the extremely successful CETME, G3 and MP5 family of small arms. However, with delayed blowback as-yet unproven in a full-power long arm, Thorpe chose to revert to a mechanism wherein the rollers positively locked the bolt closed—just as a tilting or rotating bolt would—relying upon a gas piston to unlock the bolt. Instead of the short-stroke gas piston of the Gerät 06H, however, he opted for a long-stroke gas piston.

Description

Sources disagree on when the first Thorpe prototypes were completed and proofed; either June 1948 (Edwards, 2014) or December 1949 (Dugelby, 1980, 41). Nomenclature was further complicated by the use of a codename: “COBRA.” Unlike the rival E.M.2, the Thorpe E.M.1 made use of the latest manufacturing techniques to produce square-section pressed and welded steel body with reinforcing ribs. Its receiver should therefore have been cheaper and quicker to produce had it reached the mass production stage. Unfortunately, other assemblies were not so well designed for modern industry.

Interestingly, specific mention was made in its provisional manual of its in-line design, intended to manage recoil. This was of course one of the much-touted features of the later Stoner/ArmaLite AR-10 and AR-15 series of rifles. The weapon also included an StG 44-inspired sprung “ejection opening cover” (dust cover) which, together with a well-sealed architecture, would have limited internal contamination in the field. Less prescient was the incorporation of a mechanism to automatically drop the bolt and chamber a round upon the insertion of a loaded magazine. As on the E.M.2, the magazine catch doubles as a bolt release catch. Pushing it forward releases the magazine as one would expect, but pushing it to the rear activates the bolt hold-open catch and releases the bolt. Unlike modern hold-open devices, the E.M.1 locks open when empty whether or not a magazine is fitted. This means that the user must manually close the bolt as well as “ease springs” (i.e., dry fire) whenever the weapon is cleared. Also shared with E.M.2 is the built-in charger guide in the rear of the magazine body. This slides upward to receive a charger clip of cartridges for rapid loading.

There is a combined safety catch and “change lever” (selector switch) conveniently positioned for use by the right thumb. Much of the rear portion of the body and grip frame assembly are, in British fashion, clad with a walnut veneer. Sling loops are provided on the bipod lug and on the bottom of the butt-plate assembly. Notably, provision is also made for an optional bipod, although this is hardly of quick-detach design, requiring the removal of the front handguard/heat-shield assembly to access the circular bipod lug. The cyclic rate of fire is a controllable 600rpm, although this was probably a beneficial feature given the .280 Enfield cartridge produces somewhat more felt recoil than smaller intermediate cartridges such as 5.56x45mm.

Along with the E.M.2, this weapon was one of the first to offer an optical sight as standard, specifically the Universal Optical Sight or “UOS” with a simple sheet steel protective cover. The UOS was adjustable for elevation and windage and featured an inverted pointer with graduations for 300-900 yards—despite the original requirement for 600 yards maximum. Finally, as befits a 1950s military rifle, the Thorpe rifle was fitted for both bayonet and an optional rifle grenade projector, attached by means of the same twin lugs on the barrel near the muzzle. The socket bayonet was of a combat/utility knife pattern sensibly shared with the E.M.2. The grenade launcher attachment had a built-in flip-up leaf sight graduated to the terrifyingly short ranges of 50, 75 and 100 yards. Official reports were positive, praising the ability to perform all functions without removing the weapon from the shoulder as well as the weapon’s accuracy, balance and low recoil. The trigger, whilst unconventional in form, is of typical military style, with a single stage, some take-up and a pull just shy of 7 pounds. Due to the unusual trigger mechanism, it is free of the typical bullpup linkage rod foibles.

With the benefit of hindsight, however, there are some obvious flaws. The UOS sight has a tiny field of view, is non-magnifying and is not adjustable without a tool. Worse, there are no integral iron sights or indeed any emergency backup sights on the weapon. This is a heavy weapon and feels every ounce of its more than 10 pounds (when fitted with an empty magazine), although the rebalancing effect of the bullpup design compensates somewhat for this. The 8-pound E.M.2 clearly had the advantage in this respect. It is also extremely difficult to cock due to the need to overcome the resistance caused by the interface of piston, cocking plate and upper sear. Once the upper sear is out of its corresponding bent on the piston, the working parts move with ease. The weapon might have benefitted from a lever-type cocking handle offering some mechanical advantage as on the CETME/G3 series.

Operating System

Where the gun really falls down, however, is in its mechanical complexity. The bolt carrier group is unnecessarily complicated, with an additional assembly known as the “piston extension.” In most firearms, the striker or hammer is cocked by the bolt carrier as it travels to the rear. Because of the extremely compact in-line design of the EM-1, the bolt carrier group equivalent is located adjacent to the gas piston rather than directly below or above it as in most gas-operated designs. This means that the piston extension is also offset to one side, requiring a unique circular “cocking plate” with its own captive spring to translate the backward movement of the piston into a rotary cocking motion for the so-called “hammer” plunger (see below). This plate is actuated by a machined surface on the gas piston. If this seems confusing, that is because it is! However, the provisional manual for the type helps a great deal.

Trigger Mechanism

The trigger mechanism within the grip frame consists of a hinged (not sliding as its appearance might suggest) trigger assembly containing a sheet metal primary trigger, solid “upper trigger” and a disconnector pawl. This is acted upon by the rotating selector, which also activates an elaborate out-of-battery safety housed at the rear of the trigger group. There are no sears contained with the trigger group; instead, it engages with an extremely convoluted internal fire control group housed in the body of the rifle. This group houses the two safety/auto and primary (known as “upper” and “lower”) sears as well as a plunger (confusingly called the “hammer”) into which corresponding bents are cut. This plunger reciprocates in the housing under tension from its own spring, in effect operating like a backward-acting striker. Instead of directly impacting the primer—it is afterall travelling in the opposite direction!—it strikes the top of a lever in yet another assembly, which in turn pivots to thrust the firing pin forwards.

This Heath Robinson-esque arrangement was designed simply to connect the bullpup trigger to the working parts some distance behind it. Korsak’s LMG had used a long “slide” to allow its more conventional sears to interface with the working parts. Modern bullpups invariably make use of a long linkage bar, resulting in an inferior trigger pull. It is not clear whether Thorpe had anticipated the trigger bar solution and was actively seeking to avoid it, or whether the design team had simply not realised the potential of the simpler bar idea.

Fire selection is more conventional. On automatic, the trigger pawl provides support for the “upper trigger,” which in turn presses upward on the lower sear, allowing the working parts to continue cycling until the trigger is released or ammunition is expended. With the selector set to semi-automatic, its lower portion (inside the housing) pushes against the lower part of the trigger pawl as the trigger pushes the latter to the rear. This rotates the upper part out from under the upper trigger. This disconnects the trigger and requires the shooter to manually reset it for the next shot. The third selector position is a traditional applied safety that rotates the same lower portion of the selector forward to physically bar the trigger from moving to the rear. The mechanism incorporates two additional mechanical safeties. To prevent malfunction and out-of-battery discharge, the safety sear is lifted by another machined surface on the piston to release the “hammer” plunger onto the lower sear only when the bolt is fully forward. Finally, a pair of vertically acting appendages or “safety levers” are (on “safe”) cammed up into the underside of the fire control unit, blocking both the hammer and the piston itself. On semi-automatic or automatic, they are withdrawn from engagement. They are not connected to the trigger itself and do not impinge upon its action.

End of the Road

As NATO trials approached in the early 1950s, the decision was taken to withdraw the Thorpe E.M.1 on the basis that Janson’s E.M.2 rifle was in a more advanced state of development. A comparison by the author suggests that the Thorpe was simply the more flawed of the two. Both designs featured a substantial number of complex machined components, but the trigger mechanism of the E.M.1 added an additional level of difficulty in terms of manufacture and maintenance. Likewise, the more advanced pressed steel construction, whilst it might pay dividends in ultimate manufacturing cost, was an unknown quantity in 1950 and required new tooling and expertise to perfect for mass production. Russia was at this time struggling with the “Type 1” stamped metal AK; Enfield faced similar challenges with its SA80 project as late as the 1980s. The E.M.1 was also 2 pounds heavier than the lighter and generally more svelte E.M.2. Finally, aside from the obvious extravagance of wood veneer, the weapon featured two separate handguards. The front handguard, together with its own metal armature, could have been left off the rifle entirely were it not for the recommended grenade launching and bayonet fighting stances illustrated in the manual. The sheer quantity of wood on the weapon (the front handguard was even named the “fore-end”) seems designed to fend off inevitable criticism from those used to the walnut and steel of traditional infantry rifles of more conventional designs. Whatever the specific relative merits of the two rifles, the Thorpe E.M.1 was discontinued in early 1950, shortly after the provisional manual was printed. This allowed all efforts to be focused upon the more promising Janson E.M.2.

•••

(This article is adapted from a chapter in Mr. Ferguson’s forthcoming book on British bullpup rifles, which will be published by Headstamp Publishing in 2019. HeadstampPublishing.com)

Special thanks to the National Firearms Centre at the Royal Armouries, who graciously allowed ARES access to their world-class collection for research and photography.

This is Part 2 in a series of posts examining the developmental history of the United Kingdom’s E.M.1 and E.M.2 designated firearms. Part 1, “British Korsak E.M.1 Light Machine Gun,” appeared in Small Arms Review, Vol. 22, No. 9.

See armamentresearch.com for further original content.

By Chris A. Choat

SureFire Introduces Their newest .30 Suppressor

SureFire, LLC, manufacturer of high-performance illumination tools, suppressors, and tactical products, has begun accepting orders for the latest model in its high-performance line of SOCOM Fast-Attach sound suppressors. The new SOCOM300-SPS is claimed to be the quietest suppressor ever built for .300 Black Out (subsonic and supersonic), .308 and .300 Win. Mag. This versatile suppressor is also very effective in suppressing the 5.56mm cartridge. The SOCOM300-SPS owes its sound-suppressing prowess to highly specialized baffles creating a longer dwell time within the suppressor and achieving unprecedented levels of sound attenuation. The suppressor is constructed of Inconel, an advanced high-temperature alloy, and stainless steel, and it typically adds only 6 inches to the length of a weapon. Computer-controlled welding enhances the suppressor’s overall durability, as does a corrosion-resistant coating of Ionbond DLC and Cerakote ceramic finish. In fact, the SOCOM300 SPS, like all SureFire SOCOM Series suppressors, is durable enough for full-time use and designed to typically outlast the weapon barrel to which it attaches. A precision indexing system ensures that the suppressor mounts to a compatible SureFire SOCOM series adapter, which also serves as a high-performance muzzle brake or flash hider when the weapon is unsuppressed – securely and with perfect alignment every time. This patented no-tools Fast-Attach system also makes the suppressor easy to remove after extended firing because the index tab is located in a low-carbon-buildup area. Like all SureFire SOCOM suppressors, the SOCOM300-SPS produces minimal and consistent point-of-impact shift compared with the unsuppressed weapon, regardless of the number of times the suppressor is attached and detached to and from the weapon. The SOCOM300-SPS suppressor is available in two colors-Black and Dark Earth, and has an MSRP of $1,075. It is available for purchase in states that allow suppressor ownership through authorized SureFire suppressor dealers. For complete product information visit www.surefire.com.

NIKON INTRODUCES NEW P-308 RIFLESCOPE

Nikon has expanded its lineup of precision .308 WIN riflescopes with the introduction of the all-new P-308 4-12×40 BDC 800. The new P-308 riflescope provides shooters with everything they need to hit their target, including a 4-12 magnification, a 40mm objective and fully multicoated lenses to ensure a clear view. The P-308 features Nikon’s popular BDC 800 reticle – a reticle specifically engineered for the .308 Winchester/7.62x51mm NATO round with 168gr HBT Match bullet at 2,680 fps. The P-308 is also fitted with exposed, spring-loaded Instant Zero-Reset Turrets with easy-grip course knurling, which make in-field adjustments easier by allowing shooters to reset their turrets back to zero after sighting-in. This new riflescope offering is waterproof, fogproof and shockproof. The P-308 is also optimized for use with Spot On™ Ballistic Match Technology. The Spot On program provides users with the exact aiming points on any BDC reticle for any load or ammunition at a specific range. Spot On is free online at nikonsportoptics.com/SpotOn, and is now free for mobile devices including iPad®, iPhone® and Android™ platforms. The suggested retail price of the P-308 4-12×40 BDC 800 is $249.95. Like all Nikon riflescopes, the P-308 is backed by Nikon’s Limited Lifetime Warranty.

Browning’s New 4-in-1 Survival Pen

Browning’s new 4-in-1 Survival Pen features an innovative combination of flashlight, cap light, writing pen and a tactical glass breaker with hardened tungsten carbide point. The body of the 4-in-1 Survival Pen is made from rugged aluminum. The pen features a lock on/lock off twist switch to prevent accidental operation of the flashlight and a pocket clip for easy access. The white LED has an effective distance of 22 yards, and four LR41 button batteries give the pen an 8-hour run time. Suggested Retail is $22. For more information on new Browning flashlights for 2015, please visit www.browning.com.

Armalite Introduces New Handguards

In a year full of exciting new product introductions, Armalite has added three new handguards to their list of stand-alone accessories. From the makers of the original AR, these new accessories will help bring your game up to the next level. Available for both the AR-10 and AR-15/M16 platforms, these handguards are backed by 60 years of AR manufacturing experience and are available now. These include the following: 3-Gun Handguard – perfect for those shooters looking for an ultra-light handguard with a slim profile for maximum comfort, minimum weight and fast handling. This handguard is free floating and includes a 2-inch Mil-Std 1913 rail section at the forward 12 o’clock position for mounting of sights and accessories. The KeyMod system is ready for the direct attachment of flashlight mounts, sights, scope mounts, rail panels and doubles as flush cup sling attachment points allowing the shooter to customize the rifle for any environment quickly and easily. It includes a barrel nut and mounting hardware and is available in 12 and 15 inches lengths. The Tactical Handguard – when the mission calls for the perfect combination of light weight gear that is durable enough to hold up under any environment, the Tactical Handguard is ready. This handguard features a full-length Mil-Std 1913 rail at the 12 o’clock position as well as the KeyMod system that is ready for the attachment of accessories or to be used as sling attachment points. It includes a barrel nut and mounting hardware and is available in 12 (AR-10 only) and 15 inches. The Versatile Sporting Rifle Handguard – The unique design of the Versatile Sporting Rifle Handguard is sleek, solid and ready to go from the range to the field at any time. Built for maximum comfort and durability, it features a forward and rear 2-inch Mil-Std 1913 rail at the 12 o’clock position. The KeyMod system at the forward position eliminates the chance of a snag in the field while allowing for the attachment of a sling for easy carry. It includes a barrel nut and mounting hardware and is available in 15 inch lengths. For more information, or to order yours today, visit www.armalite.com.

ARES SCR Rifles

The innovative and patented ARES SCR (Sport Configurable Rifle) is the first of its class of firearms that is not only legal almost anywhere in America, but is the first rifle to successfully combine the traditional lines of a hunting pattern rifle with the modularity of an AR-15 rifle. The ARES SCR blends strength, reliability, accuracy and rugged all-weather characteristics of America’s longest serving infantry rifle with the classic lines of an American sporter. Lightweight, accurate and featuring a Mil-Std 1913 flat top upper receiver that accepts most modern optics, the ARES SCR is designed to perform under the most demanding field, competitive shooting or tactical conditions. The multi-caliber, modular design permits the operator to instantly change calibers in the field by simply pressing two pins and exchanging one upper receiver assembly for another. Designed for optimal configuration, the ARES SCR accepts most Modern Sporting Rifle accessories and parts including magazines, upper receivers, barrels, bolts, handguards and optics, so it can be easily and effectively reconfigured for each individual shooter’s style and activity. Supported by a full line of performance accessories and manufactured of the highest quality aircraft grade alloys by American craftsmen, the weatherproof and dependable ARES SCR will provide a lifetime of accurate shooting pleasure for all Americans. See more at www.aresdefense.com.

KAK and Shockwave Team Up To Create a Superior Pistol Stabilizing System

KAK Industry, a leader in firearms component manufacturing, announces that is has secured the exclusive distribution rights to Shockwave Technologies’ line of Blade pistol stabilizers. KAK also reveals that it has developed a custom buffer tube for the Blade. The class 3 hard-anodized tube features 12 length-adjustment settings. Its anti-rotation and anti-thrust design mean that the Blade stays put without sliding forward or spinning. The tube is flush with the rear of Blade when it’s installed fully forward. When installed fully out, the assembly is incredibly rigid. Being of the castle nut design, the KAK Shockwave tube accepts all carbine buffer systems, Mil-Spec receiver endplates, and aftermarket endplates. These two innovative companies have combined efforts to bring a higher-quality, easier-to-use, more-affordable pistol stabilizing system to the market. KAK Industry will retail Blade pistol stabilizers, KAK Shockwave tubes, and package deals online as well as provide wholesale pricing to Web-based resellers and brick-and-mortar shops. These two new products make for the ultimate in a pistol stabilizing brace. Shockwave will also retail Blade pistol stabilizers, KAK Shockwave tubes, and kits through its website and other Internet channels. For more information you can contact them at www.kakindustry.com or www.shockwavetechnologies.com.

“The Lightweight Small Arms Technologies program has made tremendous progress, which includes a fully functioning dynamic model of the weapons system, a working weapon prototype, and hundreds of cased telescopic rounds fired to date.” Kori Spiegel, US Army ARDEC, Joint Service Small Arms Program

Ms. Spiegel’s presentation during the symposium part of NDIA’s annual gathering of infantry weaponry innovators should be of particular interest to SAW gunners and others who stand to benefit from scientific advances that are cutting the weight of weapons and ammunition. Sharing the rostrum with AAI’s Paul Shipley, her briefing detailed ongoing developments in JSSAP’s multi-million dollar Light Weight Machine Gun and Ammunition program.

AAI is particularly well suited to head up the effort, bringing decades of experience with innovative concepts such as the Vietnam era SPIW, ACR ca. 1990, and the run-up to today’s OICW. They have assembled a similarly distinguished team of companies for the program including ARES, Alliant Techsystems, Battelle Institute, St. Marks Powder, and Omega Training Group.

Recognizing that an alternative to traditional brass cased and steel linked ammunition represents the most productive avenue to meaningful reduction in overall system weight, two alternatives are being simultaneously explored, both featuring projectiles that are “telescoped” in a cavity in the propellant.

The CTA (Cased Telescoped Ammunition) employs conventional powder, primer and projectile, but packaged in polymer casings with synthetic links. This approach is said to be a “low risk” option, yielding significant weight reduction at acceptable levels of cost, complexity and weapon performance.

Fully caseless configuration is the second alternative, using advanced propellant technology where each round is fully consumed on firing so no case extraction and ejection action is necessary. This remarkable cartridge concept was developed to a high degree by Dynamit Nobel back in 1990 for HK’s G11 rifle and is said to promise a greater degree of weight reduction.

AAI has been successfully burst firing CTA in a prototype weapon that is evolving based on engineering refinement and application of advances in materials technology. Concept drawings show the gun as having a rotating chamber with in-line push-through feed and ejection. A fluted, quick change barrel gives high stiffness and heat exchange. Right now the configuration and construction are very conventional with extensive use of alloys and polymers.

Program goals call for successful demonstration firing next year, then transition to Program Manager Soldier Weapons by 2010.

While a standout for this correspondent, the JSSAP/AAI briefing was only one of more than three dozen compelling presentations given during the period 16 to 18 May in Albuquerque’s impressive Convention Center. Other topics of interest included updates on weapons and equipment for Special Operations Forces, NATO research and development, a status report from Program Manager Soldier Weapons, and representatives of each of the US Armed Services charting near term plans for small arms upgrades and replacements. A few morsels from this banquet:

• Marine Corps Systems Command is looking for something beyond the SAW, but needs it sooner than 2010. “The Infantry Automatic Rifle… a light weight, magazine fed, 5.56mm, individual weapon,” sounds something like the CIS ULTIMAX.
• Suppressors are big with all the services seeking noise and flash reduction for everything from Barrett fifties to pistol poppers. Opportunities abound for designers and manufacturers.
• While USSOCOM is moving at flank speed to field the SCAR family, it is not neglecting those current operators still carrying M4 type carbines. NSWC Crane is closing in fast with the Miniature Day/Night Sight program to upgrade capabilities beyond the current hodgepodge of clamp-ons.
• The Coast Guard – and probably Navy Mobile Security – will be getting a reduced range 7.62mm round, developed by ARDEC, with standard velocity and penetration at moderate distance, but quick fall off after that to minimize collateral damage in crowded ports and narrow waterways.
• Remotely aimed weapon systems for a variety of platforms continue to gain favor. The robo turret on STRYKER vehicles will probably be the first to get General Dynamics’ XM307.
• USSOCOM’s MK47 Advanced Lightweight Grenade Launcher is on a parallel track with “Big Army’s” XM312/XM307.
• Knight’s is a big winner with the Army’s recent selection of their modified SR-25/MK 11 as the M110 SASS (Semiautomatic Sniper System).
• Countersniper technologies are getting lots of attention, but existing solutions tend to be complex and expensive. M2 Technologies and the Univ. of Kentucky have partnered to develop an infrared system using COTS components.
• ARDEC has a Rapid Design branch for urgent projects like the Afghan National Army’s need to mount their Russian-type DShK machine guns on American-supplied M113 APCs.
• Along with continued development of Barrett’s 25mm XM109, FN has a shoulder-fired high velocity 40mm launcher in JSSAP’s efforts to enhance anti-materiel capabilities.
• Everybody but the Coast Guard (they have the new SIG P229 in .40 caliber) wants a .45 ACP pistol. SOCOM and Big Army are, once again, conducting separate programs to this common goal.

Go online to get briefings for all of these topics and much more at www.dtic.mil/ndia/2006smallarms/2006smallarms.html

It’s a Small World

Once again this year the Awards Luncheon was enhanced immeasurably by a thoughtful presentation from JSSAP’s Dr. Stephen Small, who can always be counted upon to put current trials and tribulations into historical perspective. This time reaching back to 1326 A.D. and the dawn of gunpowder warfare, his “First Three Hundred Years of Small Arms” had an appreciative audience alternately chuckling and shaking their heads in recognition. Was some distant ancestor of Ronnie Barrett responsible for the 41 pound, carriage mounted, 27mm wheel lock “anti-materiel rifle” developed in Germany so long ago?

Small was honored immediately afterward with an NDIA Professional Service Award, as were Simunition’s Brian Berger, Aberdeen Test Center’s Marvin Maule, Broden Resources’ Dave Broden, and USMC Lieutenant Colonel Richard Adams.

This year’s George M. Chinn award was presented to Richard Swan of A.R.M.S. and the Carlos Hathcock award went to USMC Major Allen Bootby.

Hardware Show

Numerous breaks from scholarly proceedings in the auditorium gave attendees welcome opportunity to visit the large exhibit hall where more than sixty commercial firms and government entities showed their wares. There, many of the concepts and much of the hardware from dry technical papers could be found, along with knowledgeable reps to answer questions and discuss advantages that come with items on display.

ARDEC, JSSAP and Program Manager Small Arms held the biggest section of exhibit booths, a necessary and fitting situation for this giant of the military small arms community. We spoke at some length with engineers and others directly responsible for weapons and ammunition under development as well as those seeking and fielding COTS (commercial off-the-shelf) items to meet immediate needs of troops in harm’s way. From high tech “smart” weapons to Otis cleaning kits, this is the team that gets the good stuff for the good guys.

Several of JSSAP’s industry partners also had a large presence. General Dynamics was on hand with their convertible XM307 to XM312 Advanced Crew Served Weapon. AAI showed its concept mockup of the future light machine gun and its innovative cartridges. ATK had the amazing programmable airbursting ammo for the XM307 and the shoulder-fired XM25.

Long Mountain Outfitters and Defense Munitions combined their considerable assets to provide a billboard-sized display of old and new weapons from around the world, providing an engineering, reference and sales resource for the widest range of attendees. Suppressed pistols, submachine guns, assault rifles, belt guns, grenade chunkers, and antitank rockets snared enthusiasts of all types, sparking innumerable technical discussions and historical anecdotes with this walk-up-and-touch product catalog.

Other real gun guys were also much in evidence including ArmaLite, Barrett, Beretta, Colt, FN, Glock, HK, Knight’s, Remington, S&W, and Taurus.

Barrett is working with JSSAP to lighten the .50 cal M107 and to get the 25mm XM109 ready for fielding. Then there’s the exciting new bullpup XM500 in .416 caliber.

Colt Defense was showing a push-rod M16 called the Advanced Law Enforcement Carbine and a side-opening grenade launcher. Both were apparently developed as entries in recent Army and SOCOM trials. A prototype light machine gun also attracted interest, featuring quick change barrel, open and closed bolt operation, and a push-rod.

FNH USA proudly displayed several new variants of USSOCOM’s tough SCAR (Special Operations Combat Assault Rifle) including a 5.56mm version for sharpshooting, a SCAR Heavy in 7.62mm, and the clever left or right side opening Enhanced Grenade Launcher Module.

HK Defense, after fielding the push-rod HK416 in 5.56mm, has just added the 7.62mm HK417. Also on the table was the handy and hardy MG4, a 5.56mm SAW/LMG.

Knight’s has plenty of reason to crow with the Army’s recent selection of its candidate as the new M110 Semiautomatic Sniper Rifle System, but something much smaller took center stage at their booth. Weighing just 4.5 pounds and measuring only 19.5 inches with stock folded, the brand new 6x35mm PDW (Personal Defense Weapon) was a show stopper for those in the know. The unique high-performance ammo and its diminutive launch platform were developed with requirements and funding from Technical Support Working Group, a little known US Government counter-terrorism organization with direct links to the CIA, FBI and more than seventy other agencies.

Optimizing existing guns and ammo is the job of those who specialize in accessories and add-ons. Specific needs are met mostly by entrepreneurs with companies outside “the system” but well known in the tightly knit world of combat soldiers.

Some precision shooters from CENTCOM’s area of operations asked LaRue Tactical for a special mounting system and soon got the “S.T.O.M.P.” The Sniper’s Total Optic Mounting Package for Remington 700 actions consists of a suitable length of Picatinny Rail, quick-detach rings and inserts, and a quick-detach overarm for positioning night vision optics like the PVS-22 in front and in line with whatever day optic is preferred.

In the same vein, urban warrior shotgunners punished by the heavy recoil of slugs and breaching rounds asked for and got a special buffer from Enidine. The unit we saw was the “ShotShock,” neatly housed in the telescoping tubular stock with grip that Mesa Tactical makes for the Remington 870.

De-ranged

For whatever reason, L3’s Sal Fanelli keeps volunteering to coordinate and conduct the Small Arms Symposium’s traditional government and industry live fire demonstrations. Never an easy task under the best conditions, but heartened that this time wasn’t in the Peoples Republic of New Jersey; Fanelli got everything set up with the Department of Energy’s Central Training Academy to use their superb range facilities on nearby Kirtland Air Force Base.

This became a no-go a few days before the event when those in charge of base entry security clearances realized that busloads of civilians including plenty of foreign attendees would be rolling up. An official case of the vapors ensued, leaving Sal scrambling to find another venue.

Fortunately the good-guy network kicked in and the Albuquerque Police Department cleared its scheduled training to make way for the day’s demos, apparently recognizing that real “national security” should take priority over bureaucratic BS. A big thanks to APD and Range Master Dave Bartram!

Crossed SWORDS

We got out there early on range day to have plenty of time to examine and photograph the weapons and ammo that would be in action later on. This paid off handsomely when the Army’s SWORDS team arrived with two of their mean little battle ‘bots. As ARDEC’s Mike Zecca, along with his team from Foster-Miller, went about their preparations, we watched closely, took pictures and asked a few questions.

Zecca’s planned demonstration, he said, would show how the armed mini-crawler was radio remote controlled by an operator using video link to navigate, acquire targets and then take them out with bursts of machine gun fire.

The first order of business was to swap out the demilled display gun for a real M240, a process that takes only a few minutes when the right tools are on hand. Then, with Deguire at the hardened laptop style computerized OCU (operator control unit), the battery powered rock ‘n roll robot cruised around a few obstacles and pulled up on the firing line. It was time for some test firing so the range went “hot” and a belt of 7.62mm ball got loaded in the 240.

Peering intently at crosshatches on the display screen, Deguire did some fine tuning with the aiming joystick then flipped up the red firing safety cover. The M240 roared to life with the first burst hitting high. Additional fine finger pressure sent a movement signal by radio link and the muzzle lowered almost imperceptibly. The next burst was right on target and a series of quick traverse signals moved the muzzle leftward to quickly engage each silhouette in turn. Satisfied with its practice run, the team powered down SWORDS in place and manually cleared its machine gun.

Most everyone is aware of the cruel truth of “Murphy’s Law” which states, “Anything that can go wrong will, and at the worst possible time.” Keep this in mind as we jump ahead a couple of hours and pick up the story when it was SWORDS’ turn for a live fire demo in front of a crowd including some of the most influential persons in the world of infantry weaponry.

In an unfortunate incident that may have taken its place ahead of all such others in the lore of NDIA Small Arms Demonstrations, the armed robot violated the most basic range safety rule. Our narrative continues with a statement from the Army’s official after action review, presented verbatim:

“SWORDS #5 was equipped with a M240B Machine Gun and flawlessly test fired on the range prior to the opening of the event. At the time that SWORDS was to start its demo, the vehicle started backing up in a counterclockwise arc without any input from the operator. At this time the weapon had loaded ammo but the safety was on, none of the redundant arming steps had been initiated, and because the robot was moving, no firing signals could be accepted (SWORDS cannot fire on the move) by the fire control. The robot was powered down and cleared. No one was injured. An immediate formal investigation of SWORDS #5 revealed that one wire in the operator control unit had broken and was causing a rearward command string to be sent to the tracks. The wiring has now been redesigned to reduce the chance of broken wires and to add wiring redundancy so that these wires have a backup signal.”

(Editor’s Note: Robert Bruce’s in-depth report on SWORDS may be found in SAR’s Vol. 8, No. 5, September 2005 issue.)

Blastin’ With the Big Boys

The ill-fated SWORDS demo took place on the APD range’s rifle lane, a facility that allows even .50 caliber BMGs to be fired safely when reasonable care is taken. Defense Munitions kicked off the firepower show with John Browning’s masterpiece, in this case a new Ohio Ordnance M2HB on the light and versatile Vinghog 12.7 soft mount with the Vingfoot high-low tripod. This was followed by some serious double tapping from LMO’s twin M240 right/left mount that gives over 1500 rpm of 7.62x51mm firepower with superb accuracy.

Then, US Ordnance showed some sustained Sixty shooting with long bursts from their M60E4/MK43, an improved version of a long time favorite of the Navy SEALs.

Others took a turn in demonstrating their wares which included several suppressors. SRT Arms has the Typhoon can for the M4 that quick couples to standard GI birdcages, and Surefire has a nice new addition to its Fast Attach High Endurance line with one for the M249 SAW. Knight’s Dave Lutz showed the dramatic reduction in signature that comes when the M110’s suppressor is in place.

Lewis Machine has a unique recoil compensator and flash suppressor that looks akin to a SKOL can welded under the barrel but is said to significantly reduce muzzle rise and signature. Karl Lewis also showed the easy one minute conversion on his special upper from 5.56mm to 6.8 by swapping out the bolt, barrel and magazine.

The last demo on the big range was a seriously long belt of Simunition’s new 7.62mm “ShortStop” reduced range training ammo, spectacularly sprayed from an M134 Minigun positioned atop an armored car. This rig was thoughtfully provided by the Department of Energy from those now in use by Nuclear Facility Security teams.

PDWs, Pistols, Pumps, Pistons, and Pumice

Live fire action moved a couple ranges over to the pistol lanes where some other interesting weapons awaited.

Earlier that morning we had gotten our hands on Knight’s 6mm PDW, including the chance to handle and strip it. Confidence must be kept but it is permissible to say that lead engineer Doug Olsen’s mechanical action is strongly influenced by a certain designer named Kalashnikov. We also got to fire a mag in semi and full, confirming the controllability and quick handling of this clever weapon/cartridge combo. SAR looks forward to the chance to do an in-depth feature in the near future.

Taurus fired its prototype .45 ACP that is intended for the upcoming military trials, and then Glock went one by one through a table full of their variants including the ever-popular Glock 18 full auto model.

Ammo guru Whit Engel wowed the crowd with a spectacular watermelon-busting shot. Designed for breaching with minimal overpenetration, his 12 gauge hollow point “Entry Frangible Safety Slug” pulverized the hapless melon without even denting the cardboard witness plate two feet behind it.

Colt’s team put the piston-powered Advanced Law Enforcement Carbine through its paces, shooting mag after mag in quick order without incident. This was a tough act to follow for the next presenter, intending to demonstrate the effectiveness of his proprietary metal finish formula and process. Common courtesy dictates that he will not be identified here. “It eliminates the need for lubrication,” he said, pouring handfuls of APD range sand down the barrel and into the receiver of an M16 type rifle just before firing. Painfully, one pop was all he got and no amount of pulling on the charging handle would help. Damn that Murphy…

Once the last round had been fired in formal demonstrations the line opened up for event attendees to come forward and put a few rounds downrange. Sadly, the Minigun had left the range.

National Defense Industrial Association’s Small Arms Systems Division

Small Arms Review strongly supports the work of NDIA. Make plans now to be at the 2007 Small Arms event in Virginia Beach, Virginia, 7 to 10 May. For membership categories and other information contact:

National Defense Industrial Association
“Strength Through Industry and
Technology”
2111 Wilson Boulevard, Suite 400
Arlington, VA 22201
www.ndia.org