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	<title>Mk262 MOD 1 cartridge &#8211; Small Arms Review</title>
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		<title>HOT BULLETS VS. COLD BULLETS</title>
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		<pubDate>Mon, 09 Jan 2012 20:26:00 +0000</pubDate>
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					<description><![CDATA[Background For 18 years the U.S. Army Yuma Proving Grounds (YPG) made special arrangements with a group of forensic firearms examiners from Arizona and California to utilize a tracking Doppler radar system for a wide variety of exterior ballistic projects. This technology is far more than a very sophisticated chronograph. It is capable of tracking [&#8230;]]]></description>
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<div class="wp-block-image"><figure class="aligncenter size-large is-resized"><img fetchpriority="high" decoding="async" src="https://smallarmsreview.com/wp-content/uploads/2021/03/001-111.jpg" alt="" class="wp-image-20711" width="563" height="422" srcset="https://smallarmsreview.com/wp-content/uploads/2021/03/001-111.jpg 750w, https://smallarmsreview.com/wp-content/uploads/2021/03/001-111-300x225.jpg 300w, https://smallarmsreview.com/wp-content/uploads/2021/03/001-111-600x450.jpg 600w" sizes="(max-width: 563px) 100vw, 563px" /><figcaption><em>Idan Greenberg firing a 100-round full-auto burst at the Yuma Proving Grounds.</em></figcaption></figure></div>



<p><strong>Background</strong></p>



<p>For 18 years the U.S. Army Yuma Proving Grounds (YPG) made special arrangements with a group of forensic firearms examiners from Arizona and California to utilize a tracking Doppler radar system for a wide variety of exterior ballistic projects. This technology is far more than a very sophisticated chronograph. It is capable of tracking small arms projectiles out to several thousand yards. Depending on the operator’s wishes, the data acquired by the system can provide 3-coordinate positional and velocity information for the projectile at millisecond intervals. Moreover, drag and deceleration (negative acceleration) data in both tabular and graphic forms are generated for each shot. All of these combined provide great insight into the exterior ballistic performance and behavior of the projectile at any point in time or space as well as the overall flight of the projectile. Downrange velocity at most any point in time or distance throughout a projectile’s flight is probably the most popular parameter generated from which traditional ballistic coefficient values can be derived. These values can then be used with most contemporary exterior ballistic programs for PCs to carry out computations of interest to the user. The BC values derived from actual test firings can also be compared to published values for the same bullet. Here one is apt to discover the influence of marketing in some manufacturers’ listings.</p>



<p>Additional capabilities of ballistic tracking radar systems include the determination of maximum range for small arms projectiles, the velocity of falling bullets, the velocity loss experienced by ricocheting bullets, bullets that perforate selected materials (e.g., glass, wood, sheet metal, dry wall) and the subsequent exterior ballistic behavior of the departing bullets. The results of many of these tests have been published in scientific journals such as that of the Association of Firearm and Tool Mark Examiners by one of the authors (Haag).</p>



<p><strong>A Useful Example</strong></p>



<div class="wp-block-image"><figure class="aligncenter size-large is-resized"><img decoding="async" src="https://smallarmsreview.com/wp-content/uploads/2021/03/002-110.jpg" alt="" class="wp-image-20712" width="563" height="422" srcset="https://smallarmsreview.com/wp-content/uploads/2021/03/002-110.jpg 750w, https://smallarmsreview.com/wp-content/uploads/2021/03/002-110-300x225.jpg 300w, https://smallarmsreview.com/wp-content/uploads/2021/03/002-110-600x450.jpg 600w" sizes="(max-width: 563px) 100vw, 563px" /><figcaption>FIG. 1</figcaption></figure></div>



<p>The following description and practical application of ballistic Doppler radar to a relatively new 5.56mm military cartridge, the Mk262 Mod.1 5.56mm cartridge, should be of value in understanding and appreciating the capabilities of this technology. This cartridge is loaded with a 77-gr Sierra JHP-BT MatchKing target bullet. The ammunition fired and tracked out to 1,500 yards at the Yuma Proving Grounds was loaded by Black Hills Ammunition, lot number BLH03F024-001. Figure 1 provides a visual comparison between the traditional 5.56mm service bullets, the Mk262 Mod. 1 bullet and the parent Sierra bullet from which the Mk262 came. The proprietary ball powder loaded in these cartridges produced an average muzzle velocity of 2,885 f/s from a 20-inch AR-15 with a 1 in 7-inch twist and 2,740 f/s from a 16.5-inch AR-15 with a 1 in 9-inch twist. Figure 2 shows the special fixture at the Yuma Proving Grounds for securing rifles at specific departure and azimuth angles. The tracking antenna can be seen in the background. Figure 3 provides a composite plot of 3 shots from a 20-inch, 1 in 7 twist AR-15. Figure 4 shows a composite plot of 3 shots from a 16.5-inch AR-15 with the 1 in 9-inch twist along with other data of interest. This type of plot may not be familiar to many readers consequently some explanation is warranted. It is a plot of the drag coefficient (CD) calculated by the system’s software vs. Mach Number and reads from right to left. Mach 1 represents the speed of sound under the site conditions at the time of the test and has been flagged with a vertical red line. Those readers who wish to gain a greater understanding of drag coefficient are urged to use the Internet for a wealth of information well beyond the scope of this article. (Try RSI-Exterior Ballistic Coefficients) Suffice it here to say that a properly designed, properly manufactured and properly spin-stabilized bullet will display a smooth and regular ‘S’-shaped plot over the supersonic, trans-sonic and sub-sonic regions. There is a specific shape and series of CD values for each projectile design and weight.</p>



<div class="wp-block-image"><figure class="aligncenter size-large is-resized"><img decoding="async" src="https://smallarmsreview.com/wp-content/uploads/2021/03/003-106.jpg" alt="" class="wp-image-20713" width="563" height="422" srcset="https://smallarmsreview.com/wp-content/uploads/2021/03/003-106.jpg 750w, https://smallarmsreview.com/wp-content/uploads/2021/03/003-106-300x225.jpg 300w, https://smallarmsreview.com/wp-content/uploads/2021/03/003-106-600x450.jpg 600w" sizes="(max-width: 563px) 100vw, 563px" /><figcaption>FIG. 2</figcaption></figure></div>



<p>The reader should take away several interesting observations from Figure 3 and Figure 4. First of all the 1 in 9 twist barrel was able to spin stabilize this rather long bullet. In fact, based on these very limited tests of 3 shots each, it did a slightly better job of doing so than the 1 in 7 twist barrel. This came as a surprise since Sierra Bullets notes “7 to 8” twist only” on their component box for this bullet. Secondly, the calculated G1 BC values in the supersonic region were quite different than in the subsonic region. This is because the shape of this bullet bears little resemblance to the Standard G1 bullet upon which nearly every contemporary exterior ballistics program is based. This is also the reason why Sierra Bullets provides users of their EB programs with multiple BCs over specific velocity regimes.</p>



<div class="wp-block-image"><figure class="aligncenter size-large is-resized"><img loading="lazy" decoding="async" src="https://smallarmsreview.com/wp-content/uploads/2021/03/004-95.jpg" alt="" class="wp-image-20714" width="563" height="422" srcset="https://smallarmsreview.com/wp-content/uploads/2021/03/004-95.jpg 750w, https://smallarmsreview.com/wp-content/uploads/2021/03/004-95-300x225.jpg 300w, https://smallarmsreview.com/wp-content/uploads/2021/03/004-95-600x450.jpg 600w" sizes="(max-width: 563px) 100vw, 563px" /><figcaption>FIG. 3</figcaption></figure></div>



<div class="wp-block-image"><figure class="aligncenter size-large is-resized"><img loading="lazy" decoding="async" src="https://smallarmsreview.com/wp-content/uploads/2021/03/005-77.jpg" alt="" class="wp-image-20715" width="563" height="422" srcset="https://smallarmsreview.com/wp-content/uploads/2021/03/005-77.jpg 750w, https://smallarmsreview.com/wp-content/uploads/2021/03/005-77-300x225.jpg 300w, https://smallarmsreview.com/wp-content/uploads/2021/03/005-77-600x450.jpg 600w" sizes="(max-width: 563px) 100vw, 563px" /><figcaption>FIG. 4</figcaption></figure></div>



<p><strong>The Issue at Hand</strong></p>



<p>This project evaluated a claim purportedly coming out of Iraq by U.S. troops that M855 bullets become very unstable and inaccurate after sustained, full automatic fire (100 to 200 rounds) when fired from an FN Minimi/M249 5.56mm Squad Automatic Weapon (SAW). The prevailing theory was that the purported instability was a consequence of these bullets acquiring molten cores due to the high temperatures acquired by these bullets when fired through a very hot barrel. No hard evidence existed however as to either of these claims i.e., instability after sustained full-auto fire and/or molten cores being the cause of such instability. On the other hand, F.W. Mann in his classic 1909 book, The Bullet’s Flight from Powder to Target, showed that the lead immediately next to the jacket of lead core jacketed .30-caliber rifle bullets becomes momentarily melted from the transference of frictional heating of the bullet jacket during its journey through the bore. He demonstrated this by drilling a small hole through bullet jackets near the base of 220-gr, .30-caliber jacketed bullets and firing them through multiple cardstock witness panels located at selected distances in front of the test rifle (a .30-40 Krag). Figure 5 reproduced from this book illustrate the results of multiple shots by Dr. Mann. Deposits of vaporous lead can easily be seen at one side of the bullet holes in the witness panels. More recently Haag and Thompson demonstrated what they called the vortex effect for certain thinly jacketed pistol bullets. With these bullets, molten and vaporous lead emerged from slits in these bullets’ jackets and produced spiral patterns at close ranges using a particular brand of ammunition. This was due to the rifling cutting through the jacketing and exposing the lead core to the frictional and thermal effects of firing. The lead at these sites and immediately below the bullet jacket was, in fact emerging in a molten state as proven by an examination of the deposits under a scanning electron microscope. Figure 6 provides two examples of such patterns around bullet holes produced in cardstock at close range by two bullets from a large caliber right twist pistol.</p>



<div class="wp-block-image"><figure class="aligncenter size-large"><img loading="lazy" decoding="async" width="529" height="750" src="https://smallarmsreview.com/wp-content/uploads/2021/03/006-69.jpg" alt="" class="wp-image-20716" srcset="https://smallarmsreview.com/wp-content/uploads/2021/03/006-69.jpg 529w, https://smallarmsreview.com/wp-content/uploads/2021/03/006-69-212x300.jpg 212w" sizes="(max-width: 529px) 100vw, 529px" /><figcaption>FIG. 5</figcaption></figure></div>



<div class="wp-block-image"><figure class="aligncenter size-large is-resized"><img loading="lazy" decoding="async" src="https://smallarmsreview.com/wp-content/uploads/2021/03/007-48.jpg" alt="" class="wp-image-20717" width="563" height="422" srcset="https://smallarmsreview.com/wp-content/uploads/2021/03/007-48.jpg 750w, https://smallarmsreview.com/wp-content/uploads/2021/03/007-48-300x225.jpg 300w, https://smallarmsreview.com/wp-content/uploads/2021/03/007-48-600x450.jpg 600w" sizes="(max-width: 563px) 100vw, 563px" /><figcaption>FIG. 6</figcaption></figure></div>



<p><strong>The FN Minimi/M249 5.56mm SAW</strong></p>



<p>The firearm used in this experiment is worthy of some description and opinion by the authors. It is a Belgian manufactured (as opposed to the American or other licensee) FN Minimi, which is the FN firm’s name for what we in America call the M249 Squad Automatic Weapon. Developed over many years from a design attributed to F.N.’s Ernest Vervier, it is a relatively early production model, as was used by American military forces in Operation Desert Storm in Kuwait and Iraq in 1991. It has the fixed position barrel carrying handle, exposed barrel fore end, floating spring loaded feed cover, tubular butt stock, and the 2 position, adjustable gas system of the early American issue model. It weighs 14.5 lbs. (6.5kg) unloaded, overall length is 39.75 inches (101cm.), with a barrel length of 18.43 inches (46.85 cm.). The cyclic rate for this early model was listed as 750 rpm to 1,250 rpm, depending on the gas system position selected and numerous other varying factors. These include lubrication of the action, amount of powder residue/jacket fouling in the gas system, number of rounds in the belt or magazine at a given moment, degree of chamber polish which affects frictional resistance to cartridge case extraction, and most importantly, the individual characteristics of cartridges being used, including bullet weight, powder type and charge, primer variation and case metallurgy. The mounting system/operator firing position used, ambient temperature and other external factors, also contribute to average cyclic rate in an individual situation. So any cyclic rate figure given should be taken as a general guideline and not as a fixed figure, for any full automatic firearm, much like E.P.A. gas mileage estimates on an individual automobile. When researched for this article, the Minimi/M249 was being used by the armed forces of at least 45 different nations.</p>



<p>This particular FN Minimi was purchased from Ohio Ordnance some years ago, reportedly having been sold to Israel originally and Israel having subsequently sold it to Ohio Ordnance, who reconditioned it. The barrel is chambered for the SS109 variant of the 5.56x45mm cartridge, of which the U.S. military designation is M855. The M855 bullet weighs 62 grains and is intended to be stabilized by the barrel’s 1 in 7 inch twist. The older M193 variant of this cartridge, firing the 55 grain bullet, can be fired with this twist, but accuracy is theoretically lessened, as the 55 grain bullet was intended for the 1 in 12 inch twist. But at realistic ranges, that the impact of the bullets can be noted, (which mostly does not exceed distances in excess of 300 meters), the theoretical accuracy differences noted are negligible, particularly when fired from the bipod, or offhand. The open bolt design of the Minimi/M249 SAW together with the mid-barrel point mounting position of the bipod, causes considerable dispersion of bullet impacts, greater than the width and height of a standing man’s body, at more than submachine gun ranges, unless the M249/Minimi is shot from a tight, weighted, or firmly dug in tripod. This matter of relative accuracy depends more on operator skill and the range from the shooter to target engaged, than any other factor. Examining the finely calibrated rear sight on the M249 might lead someone not experienced with this machine gun, to believe that these sights and their calibration selected can make much of a difference in accuracy, at 300 meters or less distance. But experience in firing offhand or from the bipod has shown the rear sight design to be mostly wishful thinking. With the more than adequate sighting radius of the Minimi/M249 standard model, taken with the barrel weight and sight design, one wonders why a trigger/sear system that would have given closed bolt operation on semiautomatic and open bolt operation on full automatic, (like the 70 year old Johnson and German FG42 automatic rifle designs), might not have been featured in this design, (or any design), of squad automatic weapon: especially as the Minimi/M249 seems to be issued as an individual and not a crew served weapon. And the ammunition an individual dismounted soldier can carry is finite. Anyone shooting this class of firearm, who wants to hit a small target at distance, with a minimum of cartridges expended, can understand this question and the need for accurate single shots.</p>



<p>The Minimi/M249 can be fired from either the M16 box magazine (which increases the cyclic rate noticeably), or from an M27 disintegrating link belt that is intended for use from a 200 round box or pouch, as well as from special Beta C magazines designed for this machine gun. Besides the experiment noted in this article, the authors have fired this particular Minimi/M249 over several years, somewhere between 5 to 10 thousand rounds total, with irregular cleaning, lubrication and barrel changes, various commercial and military manufacture ammunition used, of both the M855 and M193 type, including tracer and ball, steel and brass case construction with offhand and prone bipod firing positions used, and usually with large amounts of Arizona desert airborne dust and/or sand present. Having read many complaints about reliability issues on the Internet coming from Iraq and Afghanistan, we can report that this Fabrique Nationale in Herstal, Belgium, Minimi/M249’s reliability has been excellent, with no memorable stoppages or parts breakage in this author’s (Greenberg) experience.</p>



<p><strong>Procedure at the Yuma Proving Grounds</strong></p>



<p>The initial cold bore shots were fired through author Greenberg’s FN Minimi/M249 equipped with a new, chrome-lined barrel at an ambient temperature of approximately 72 degrees F. This FN-manufactured barrel had a twist rate of 1 turn in 7 inches. The lead photo on page 38 shows Idan Greenberg firing the FN Minimi/M249 assisted by David Fisher. Mr. Fisher’s role was to insure that the ammunition belt fed correctly and without any stoppages for the lengthy full-automatic discharges.</p>



<p>The ammunition employed in these tests was U.S. military M855 ammunition manufactured at the Lake City facility in 2000 (lot number LC-00B106-438). The projectiles loaded in these cartridges consist of a 62-gr. FMJ-BT gilding metal jacketed bullets with lead cores and hardened steel penetrators in the tips. This bullet can be seen in Figure 1. Two good radar tracks were obtained and a subsequent inspection of the data files showed that these “cold bore” bullets were well stabilized.</p>



<p>Several LC M855 bullets were also fired through a thin (0.015” thick) white cardstock witness panel to produce ‘normal’ bullet holes for later comparison and chemical testing with a specific chemical reagent for lead known as sodium rhodizonate. This reagent will react with traces of lead around the margin of a bullet hole producing a bright pink color. If molten or vaporous lead were to emanate from the open base of a “hot bullet,” a foggy deposit of vaporous lead would appear around the bullet hole. To look for this and any evidence of bullet instability, a second cardstock witness panel was positioned down range as a ‘target’ for the full automatic bursts.</p>



<p>A disintegrating belt was loaded with 100 rounds of ammunition and fired without stoppages in full-automatic fire. Immediately following this, a magazine with a single round of LC M855 ammunition was inserted in the gun, fired and tracked with the Doppler radar system. Radar tracking and subsequent data was obtained for this hot bore shot.</p>



<p>A second 100-round belt of ammunition was fired through the gun as soon as the radar operator was satisfied that he had acquired and stored the data from the first ‘hot bore’ shot. This required about 30 seconds. After this second full-auto burst of 100 rounds, another single round of LC M855 ammunition discharged and the bullet tracked with the Doppler radar.</p>



<p>The external barrel temperature just forward of the chamber was measured with a Model 42529 Extech infrared sensing device. This indicated an external surface temperature of 580(F within 1-2 minutes after the second 100-round burst.</p>



<p>The perforated cardstock witness panels from these shots (normal, cold bore vs. full-auto bursts) were subsequently examined for any evidence of bullet yaw and then treated with the sodium rhodizonate reagent on site in an effort to detect any corona of separated or molten lead from the cores of these bullets. No evidence of bullet instability or vaporous lead leaking out of the open bases of these bullets was detected with this highly sensitive reagent.</p>



<p><strong>Exterior Ballistic Results</strong></p>



<p>No stoppages occurred during the two, 100-round full auto bursts. A PACT timer showed a cyclic rate of 708 rounds per minute for the first burst and 697 RPM for the second burst. The discharge of the first 100 rounds required 8.386 seconds. The second burst required 8.517 seconds. The highest and lowest shot-to-shot intervals were 0.092 seconds and 0.060 seconds respectively.</p>



<p>The rate of fire noticeably increased towards the end of the belt as resistance to its passage through the action of the gun due to lessening drag and weight. Good radar tracks (reliable data) were obtained for both ‘hot barrel’ shots. Plots of Drag Coefficient vs. Mach Number for these two shots were compared to the two ambient temperature shots. This graphic is reproduced here as Figure 8. Figure 9 shows a combined plot of Deceleration vs. Time for these four shots. Both of these graphics reveal very little difference in exterior ballistic performance for the two bullets from a cold bore vs. the two bullets from a very hot bore. In fact, the “hot” bullets appeared to perform very slightly better as they approached Mach 1 than the “cold” bullets. This is reflected in the calculated ballistic coefficient values given below.</p>



<div class="wp-block-image"><figure class="aligncenter size-large is-resized"><img loading="lazy" decoding="async" src="https://smallarmsreview.com/wp-content/uploads/2021/03/008-39.jpg" alt="" class="wp-image-20718" width="563" height="422" srcset="https://smallarmsreview.com/wp-content/uploads/2021/03/008-39.jpg 750w, https://smallarmsreview.com/wp-content/uploads/2021/03/008-39-300x225.jpg 300w, https://smallarmsreview.com/wp-content/uploads/2021/03/008-39-600x450.jpg 600w" sizes="(max-width: 563px) 100vw, 563px" /><figcaption>FIG. 8</figcaption></figure></div>



<p>An inspection of the ‘cold bore’ and ‘hot bore’ data files revealed only a slight difference in muzzle velocities between the cold bore shots (3,038 f/s and 3,058 f/s) and the ‘hot bore’ shots (3,093 f/s and 3,099 f/s).</p>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="750" height="563" src="https://smallarmsreview.com/wp-content/uploads/2021/03/009-29.jpg" alt="" class="wp-image-20719" srcset="https://smallarmsreview.com/wp-content/uploads/2021/03/009-29.jpg 750w, https://smallarmsreview.com/wp-content/uploads/2021/03/009-29-300x225.jpg 300w, https://smallarmsreview.com/wp-content/uploads/2021/03/009-29-600x450.jpg 600w" sizes="(max-width: 750px) 100vw, 750px" /><figcaption>FIG. 9</figcaption></figure>



<p>The effect G1 ballistic coefficients for these bullets were calculated over the distance between 45 meters downrange and 600 meters downrange and are incorporated in Figure 8. The average value for the 4 shots was 0.293. The literature value given for the Speer 62-gr. FMJ-BT (SS109 bullets manufactured by IMI) in the Sierra Infinity-6 program is 0.307. This is not a significant difference. The calculated 300-yard velocity for this bullet launched under standard conditions with a muzzle velocity of 2,800 fps using the published 0.307 BC value yields 1,976 fps. The same calculation with using a BC of 0.293 produces a 300-yard velocity of 1,941 fps and a point of impact 0.32-inches low.</p>



<p><strong>Summary</strong></p>



<p>The notion or suggestion that standard issue lead core military ammunition fired from this 5.56mm squad automatic weapon (SAW) becomes unstable after sustained full-automatic fire was not born out by these tests. No degradation in exterior ballistic performance; and clearly no molten or vaporous lead emerged from the open bases of these bullets after sustained full-automatic fire of 100 to 200 rounds of service ammunition.</p>



<p><strong>References</strong></p>



<p>Mann, F.W., The Bullet’s Flight from Powder to Target (republished by Wolfe Publishing, Prescott, AZ (1980) plate 38 p. 333</p>



<p>Haag, L.C. and E. Thompson, “Comet Tail / Vortex Effect”, AFTE Jour. 41:3 (Summer 2009) pp. 257-267</p>



<p>Lucien C. Haag is a Criminalist/Forensic Firearm Examiner at Forensic Science Services, Inc. in Carefree, AZ</p>



<p>Idan Greenberg is a Firearms Adviser in Phoenix, AZ</p>



<figure class="wp-block-table aligncenter is-style-stripes"><table><tbody><tr><td class="has-text-align-center" data-align="center"><em>This article first appeared in Small Arms Review V15N4 (January 2012)</em></td></tr></tbody></table></figure>
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		<title>THE BARRETT MODEL 648 6.8MM REM SPC</title>
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		<dc:creator><![CDATA[SAR Staff]]></dc:creator>
		<pubDate>Wed, 01 Nov 2006 04:22:11 +0000</pubDate>
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					<description><![CDATA[By Christopher Bartocci Ever since the change over from the 7.62x51mm to the current 5.56x45mm there has been controversy between two fundamental schools of thought on what a military cartridge should be. The United States military can be summed up in one word: tradition. In the 1960s, that tradition clouded the vision that a new [&#8230;]]]></description>
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<p><em>By <strong>Christopher Bartocci</strong></em></p>



<p>Ever since the change over from the 7.62x51mm to the current 5.56x45mm there has been controversy between two fundamental schools of thought on what a military cartridge should be. The United States military can be summed up in one word: tradition. In the 1960s, that tradition clouded the vision that a new dawn of small arms development in both concept, mechanics and ammunition had come. Still entrenched in the “one shot, one kill” mentality, our soldiers were sent into combat in Vietnam with the M14 which many considered to be an inferior weapon to the AK47 assault rifle that the enemy used. The enemy were able to lay controlled large volume of automatic fire on positions which, in a meeting engagement, will win you a fight. Our soldiers were equipped with a heavy recoil rifle that was impossible to control on fully-automatic. The accuracy was of no use because the enemy could not be seen.</p>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="700" height="395" src="https://smallarmsreview.com/wp-content/uploads/2020/11/002-22.jpg" alt="" class="wp-image-13102" srcset="https://smallarmsreview.com/wp-content/uploads/2020/11/002-22.jpg 700w, https://smallarmsreview.com/wp-content/uploads/2020/11/002-22-300x169.jpg 300w, https://smallarmsreview.com/wp-content/uploads/2020/11/002-22-600x339.jpg 600w" sizes="(max-width: 700px) 100vw, 700px" /><figcaption>The M855 Ball projectile (top) and a cut-away (bottom). Notice that there are three components to this bullet. The copper jacket, the steel penetrator core and the lead plug. This bullet design has caused the major accuracy and terminal performance problems that have been experienced with the M16A2 and M4 carbines. (Photo by Jim Wesley)</figcaption></figure>



<p>With much trepidation, the military adopted the AR-15 rifle destined to become the M16/M16A1. A new age of small caliber high velocity cartridges gave way to providing an individual soldier with firepower he had never had before. The 5.56x45mm cartridge utilizing a .224 diameter 55-grain full metal jacketed bullet proved to be a great asset to the American fighting man with the ability to have a lightweight rifle that was completely controllable on fully-automatic fire and the soldier could carry more than twice the combat load with an M16 than he could with the heavy M14 rifle.</p>



<p><strong>The Third Generation M16A2 and M855 Ball</strong></p>



<p>With the product improvements of the M16A2 the weapon system was enhanced. Due to the heavier 62-grain bullet, 1 turn in 7 inch rifling twist and new fully adjustable rear sight, both penetration and long range accuracy were enhanced. However, the culprit of the future problems with ammunition terminal performance would come from the ammunition, the M855 Ball.</p>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="583" height="700" src="https://smallarmsreview.com/wp-content/uploads/2020/11/003-22.jpg" alt="" class="wp-image-13106" srcset="https://smallarmsreview.com/wp-content/uploads/2020/11/003-22.jpg 583w, https://smallarmsreview.com/wp-content/uploads/2020/11/003-22-250x300.jpg 250w" sizes="(max-width: 583px) 100vw, 583px" /><figcaption>Three bullets. The first (left) is the M855 ball projectile with the penetrator core shown above. The middle projectile is the 77-grain Open Tip Match bullet that is loaded in the Mk262 MOD1 ammunition and the last is the 115-grain Sierra Open Tip Match bullet as loaded in the pre-production 6.8mm Rem SPC cartridge.</figcaption></figure>



<p>The M855 Ball is a three piece bullet consisting of a copper jacket, lead plug and a steel penetrator core in the tip. This bullet was designed for a machine gun, not a rifle. With the onset of the Global War on Terrorism, terminal deficiencies were found using M855 Ball, particularly in M4 carbines, when striking thin, malnourished, Taliban and Iraqi soldiers. There was a serious inconsistency in at what point the bullet would yaw and splinter. Some lots of ammunition would penetrate only slightly within inches and yaw and splinter. Others would go straight through and never yaw nor splinter. This caused serous knockdown problems particularly with the decreased velocity of 14.5 inch carbine barrel.</p>



<p>A solution put forth by the United States Special Operations Command (SOCOM) was the creation of a new and improved 5.56x45mm cartridge that would increase long range accuracy and terminal performance with consistency. Accuracy is seriously degraded in the M16A2/A4/M4 due to the inherent characteristics of the M855 bullet. The penetrator core degrades accuracy and if not manufactured properly, the center of gravity will be off causing the bullet to become a “flyer.” Additionally, in the area of terminal performance, there was no consistency from lot to lot on what exactly it would do upon hitting a human target.</p>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="700" height="588" src="https://smallarmsreview.com/wp-content/uploads/2020/11/004-21.jpg" alt="" class="wp-image-13109" srcset="https://smallarmsreview.com/wp-content/uploads/2020/11/004-21.jpg 700w, https://smallarmsreview.com/wp-content/uploads/2020/11/004-21-300x252.jpg 300w, https://smallarmsreview.com/wp-content/uploads/2020/11/004-21-600x504.jpg 600w" sizes="(max-width: 700px) 100vw, 700px" /><figcaption>Performance chart comparing the terminal performance of the 5.56 M855 Ball, 5.56x45mm Mk262, MOD 0 and two 6.8mm SPC cartridges. Notice the similarity of the Mk262, MOD 0 and the 110-grain 6.8mm SPC cartridge. The penetration and temporary/permanent wound cavities are very comparable. The other two show significantly more penetration. Courtesy USSOCOM</figcaption></figure>



<p>The answer was the Mk 262 MOD 1 cartridge that SOCOM adopted. This is a Sierra 77-grain open tip match bullet loaded by Black Hills. This is undoubtedly the most effective 5.56x45mm military cartridge in the world manufactured to match grade specifications with combat reliability. The long range accuracy was drastically increased and its terminal performance enhanced. This new projectile works well regardless of the type of target and performs considerably better on human targets in all known distances and conditions. This round is used almost exclusively by SOCOM operators in their M4A1 carbines and Mk12 rifles. This solution satisfied most of the SOCOM operators: except for one.</p>



<p><strong>The 6.8x43mm REM SPC</strong></p>



<p>The 5th Special Forces, particularly MSG Steve Holland, felt that there was still room for improvement. The concept was not original. The U.S. military experimented with the possibility of the 6mm caliber projectile being the ideal compromise of accuracy, range and terminal performance. In the late 1970s the concept was abandoned in favor of the 5.56x45mm battle rifle.</p>



<p>With the assistance of the U.S. Army Marksmanship Unit, Holland came up with a concept for a 6mm cartridge that could be fired in the M4 platform. The starting point was the .30 Remington cartridge which is merely a rimless .30-30 Win. round. It was trimmed and resized to accept a 6.8mm projectile. This concept, along with the hand-loaded experimental ammunition and CAD drawings went to Remington Arms. Remington wanted to aid in the Global War on Terrorism so they took on the task of developing the ammunition.</p>



<p>The 6.8mm REM SPC cartridge has been mostly a myth for the last few years due to the fact it has been developed quietly and kept proprietary. No ammunition has been made as of this writing in large quantities due to the fact the ammunition is being perfected before it will be shipped. Remington has reported three small runs of ammunition including ball and match grade ammunition. Hornady has also produced some loads in this new caliber.</p>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="700" height="366" src="https://smallarmsreview.com/wp-content/uploads/2020/11/005-19.jpg" alt="" class="wp-image-13110" srcset="https://smallarmsreview.com/wp-content/uploads/2020/11/005-19.jpg 700w, https://smallarmsreview.com/wp-content/uploads/2020/11/005-19-300x157.jpg 300w, https://smallarmsreview.com/wp-content/uploads/2020/11/005-19-600x314.jpg 600w" sizes="(max-width: 700px) 100vw, 700px" /><figcaption>Close-up showing the threads and thread protector for mounting a silencer. The front sight is engaged on this Barrett designed front sight assembly. This particular carbine is equipped with a muzzle break. This greatly increases controllability on full automatic.</figcaption></figure>



<p><strong>The Firearms</strong></p>



<p>Prototype rifles were manufactured by Precision Reflex, Inc. (PRI). Dave Dunlap assembled upper receivers with free floating handguards or A.R.M.S., Inc. SIR systems and the OPSINC silencer and muzzle break. Dunlap also was charged with designing the magazine which is different from the standard 5.56x45mm magazine. Currently, PRI has been the only producer of 6.8x43mm Rem SPC magazines. PRI also produces complete upper receivers chambered in the 6.8x43mm Rem SPC cartridge.</p>



<p><strong>The Barrett M648</strong></p>



<p>At the 2004 SHOT Show, Ronnie Barrett unveiled a new product line: his M648. This company, dedicated to .50 BMG caliber specialized weapons, introduced the first production 6.8x43mm Rem SPC firearm and has taken the lead on this project. While the cartridge is still technically under development (to be more correct would be to say “tweaked”), Barrett has teamed up with Peter Forras to work with Remington to optimize the weapon and cartridge. Forras has spent much time down at Remington working with them to perfect the 6.8x43mm cartridge.</p>



<p>The rifle has been based on the standard M16-platform. Barrett offers the rifle in both commercial and law enforcement/military configurations. The “bells and whistles” are the same for both versions, the only real difference is the use of selective fire, flash suppressors, bayonet lugs and telescopic stock on the law enforcement/military models.</p>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="700" height="455" src="https://smallarmsreview.com/wp-content/uploads/2020/11/006-16.jpg" alt="" class="wp-image-13111" srcset="https://smallarmsreview.com/wp-content/uploads/2020/11/006-16.jpg 700w, https://smallarmsreview.com/wp-content/uploads/2020/11/006-16-300x195.jpg 300w, https://smallarmsreview.com/wp-content/uploads/2020/11/006-16-600x390.jpg 600w" sizes="(max-width: 700px) 100vw, 700px" /><figcaption>Above is a 100-grain Barnes X bullet that was fired at 50 yards into a 1/4 inch steel plate. The same bullet (right) fired into ballistic gelatin.</figcaption></figure>



<p>The weapon as offered uses a mid-length gas system developed by Mark Westrom of ArmaLite, Inc. This mid length gas system changes the location of the gas port by placing it further forward than the carbine and slightly behind the rifle. This gives two major advantages: reliability and durability. By putting more distance between the bolt carrier and gas port, lower port pressures are created resulting in the bolt assembly’s velocity being slower. This increases reliability in extraction as well as extending the life of the bolt and some of the trigger components.</p>



<p>The barrel is manufactured by Fred Fedderson. This 1 turn in 10 inch twist barrel is chrome plated and is currently available in 16 inch length only. Barrett has plans on offering 12 and 20 inch barrels in the near future. The commercial version has a muzzle check similar to the one used by ArmaLite, Inc. The law enforcement/military versions use the standard M16-style muzzle break/compensator</p>



<p>The M648 gas block utilizes a folding front sight assembly. This assembly was designed by Barrett. On the law enforcement/military version, there is a threaded collet on the edge of the gas bock to install the silencer.</p>



<p><strong>The Mid-Length SIR System</strong></p>



<p>The A.R.M.S. Inc. SIR (Selective Integrated Rail) system developed by Richard Swan is the solution for many problems associated with military use of this type of weapon system. The SIR system is a free-floating handguard assembly that attaches to the carrying handle by a sleeve that goes on top of the rail (thus protecting it) as well as directly to the barrel nut. This give an extended top rail that runs the entire length of the upper receiver to the front sight assembly. There are four Mil-Std 1913 rails that enable optics, laser, flashlights and whatever other accessories that may be needed for the rifle with no effect on the barrel and its performance.</p>



<p>Free floating a military weapon has many benefits. First would be accuracy. With nothing impeding on the harmonics of the barrel, better uniform accuracy is achieved. Additionally, the barrel remains cooler as there is significantly better air circulation enabling the weapon to fire longer on full automatic fire. Another benefit, particularly with a hot barrel, pulling down on a vertical fore grip will not cause the barrel to bend or droop. The SIR system may also have a M203 grenade launcher attached to it. All the current models of the M648 feature the A.R.M.S. Inc. SIR system as well as the ARMS #40 L emergency flip-up backup sight.</p>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="700" height="366" src="https://smallarmsreview.com/wp-content/uploads/2020/11/007-12.jpg" alt="" class="wp-image-13112" srcset="https://smallarmsreview.com/wp-content/uploads/2020/11/007-12.jpg 700w, https://smallarmsreview.com/wp-content/uploads/2020/11/007-12-300x157.jpg 300w, https://smallarmsreview.com/wp-content/uploads/2020/11/007-12-600x314.jpg 600w" sizes="(max-width: 700px) 100vw, 700px" /><figcaption>The bolt utilized on the M648 designed by Chris Barrett. It is a modified version of the LMT Enhanced bolt but customized for the 6.8 SPC cartridge. Notice the “lobster tail” extractor with dual extractor springs.</figcaption></figure>



<p><strong>The Bolt</strong></p>



<p>The bolt carrier is standard M16/AR-15. The difference lies in the bolt itself. The bolt was designed by Chris Barrett and is manufactured by Lewis Machine &amp; Tool (LMT). The bolt uses the trademark dual extractor spring “lobster tail” extractor manufactured by LMT as it is more durable and reliable. The bolt has other similarities to the LMT Enhanced bolt but Barrett made some changes in materials and specifications specifically for the M648. The bolt has a nickel plating on it.</p>



<p><strong>Configurations</strong></p>



<p>The M648 comes as a full weapon with fixed rifle stock as well as selective fire carbine lower receiver with the telescopic buttstock. The system is also sold as an upgrade or a conversion kit which will include the entire upper receiver assembly and magazine. The conversions can be obtained with either selective fire bolt carriers or semiautomatic only. It should be noted that when putting a conversion on a standard selective fire carbine lower receiver, the “H” buffer should be used. This is the buffer with two steel weights and one tungsten. If the standard three steel weight buffer is used the carbine may experience bolt carrier bounce resulting in light strikes on full automatic. This is not an issue with the full length rifle selective fire lower receiver. Semiautomatic guns can use either due to the bolt group will have sufficient time to lock before the next shot is fired. There has been some discussion about Barrett eventually coming out with a piston driven mechanism for this weapon system.</p>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="700" height="169" src="https://smallarmsreview.com/wp-content/uploads/2020/11/008-12.jpg" alt="" class="wp-image-13113" srcset="https://smallarmsreview.com/wp-content/uploads/2020/11/008-12.jpg 700w, https://smallarmsreview.com/wp-content/uploads/2020/11/008-12-300x72.jpg 300w, https://smallarmsreview.com/wp-content/uploads/2020/11/008-12-600x145.jpg 600w" sizes="(max-width: 700px) 100vw, 700px" /><figcaption>Close-up view of the A.R.M.S. SIR system that was specifically designed for the Barrett M648. Notice it says CAL 6.8 just above the end of the ejection port. This is the special design for the mid-length gas system. The bottom of the hand guard may be removed to install a grenade launcher.</figcaption></figure>



<p><strong>Shooting Impressions</strong></p>



<p>The rifle received for testing was a law enforcement/military upper receiver with a standard semiautomatic only lower receiver. The author’s own Colt M4 full automatic carbine lower was used for full automatic testing. The semi-automatic only lower receiver was equipped with an LMT two-stage match grade trigger. The optics used were the M68 Aim Point Comp II, EOTech holographic sight as well as the standard backup sights. Approximately 700 rounds were fired in total in both semiautomatic for accuracy as well as fully automatic for functionality. The magazine used was a PRI made 28-round steel magazine. The ammunition was manufactured by Remington.</p>



<p>Fully-automatic tests were conducted in close quarter battle conditions. Targets ranged from 5 to 25 meters. The cyclic rate was about the same as the standard M4 carbine and recoil was really not that much more. There was no problem controlling the weapon. The EOTech sight made shooting easier allowing both eyes to remain open increasing speed and accuracy. By adjusting the brightness of the sight, it was useful for both close tactical work as well as short range sniping.</p>



<p><strong>Conclusions</strong></p>



<p>The 6.8mm Rem SPC is without a doubt an improvement over the existing 5.56x45mm for military use. But the question is, how much better? The cartridge unfortunately has a very steep uphill battle ahead of it once the military community gets a hold of it. The weapon itself is not an issue. The M16-based design is well proven. But in order for SOCOM in particular to adopt such a cartridge for use will be a gigantic undertaking. First and foremost it has to be more than better, it will have to be drastically better and offer a large advantage. Second, and perhaps the most critical, will be logistics. The cartridge will be at best used by SOCOM operators and them alone. From a logistical standpoint, adding a new cartridge into inventory, in particular one nobody else in the service uses, can cause serious problems. Once SOCOM operators are deployed they become part of the unit they are assigned and along with that goes their supply. Having non-compatible ammunition can put the operators at risk given they do not have re-supply specific to them.</p>



<p>The Barrett M648 and 6.8x43mm Rem SPC ammunition performed flawlessly and accurately. Barrett has not been too quick to go into production due to the fact they have waited until the development of the rifle and ammunition was completed insuring their customers get a final production weapon and not a semi-prototype. As of this writing, after more than three years of advertising and manufacturing of barrels to fire this new cartridge, the ammunition has yet to be completed and put into full production. This weapon and cartridge will undoubtedly find a following in law enforcement and commercial shooters and competitors. As far as the military use of this weapons system, only time will tell.</p>



<figure class="wp-block-table aligncenter is-style-stripes"><table><tbody><tr><td class="has-text-align-center" data-align="center"><em>This article first appeared in Small Arms Review V10N2 (November 2006)</em></td></tr></tbody></table></figure>
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