Small Arms Review
  • Home
  • Articles
    • Guns & Parts
    • Suppressors
    • Optics & Thermals
    • Ammunition
    • Gear
    • News & Opinion
    • Columns
    • Museums & Factory Tours
    • ID Guides
    • Interviews
    • Event Coverage
    • Articles by Issue
      • Volume 1
        • V1N1 (Oct 1997)
        • V1N2 (Nov 1997)
        • V1N3 (Dec 1997)
        • V1N4 (Jan 1998)
        • V1N5 (Feb 1998)
        • V1N6 (Mar 1998)
        • V1N7 (Apr 1998)
        • V1N8 (May 1998)
        • V1N9 (Jun 1998)
        • V1N10 (Jul 1998)
        • V1N11 (Aug 1998)
        • V1N12 (Sep 1998)
      • Volume 2
        • V2N1 (Oct 1998)
        • V2N2 (Nov 1998)
        • V2N3 (Dec 1998)
        • V2N4 (Jan 1999)
        • V2N5 (Feb 1999)
        • V2N6 (Mar 1999)
        • V2N7 (Apr 1999)
        • V2N8 (May 1999)
        • V2N9 (Jun 1999)
        • V2N10 (Jul 1999)
        • V2N11 (Aug 1999)
        • V2N12 (Sep 1999)
      • Volume 3
        • V3N1 (Oct 1999)
        • V3N2 (Nov 1999)
        • V3N3 (Dec 1999)
        • V3N4 (Jan 2000)
        • V3N5 (Feb 2000)
        • V3N6 (Mar 2000)
        • V3N7 (Apr 2000)
        • V3N8 (May 2000)
        • V3N9 (Jun 2000)
        • V3N10 (Jul 2000)
        • V3N11 (Aug 2000)
        • V3N12 (Sep 2000)
      • Volume 4
        • V4N1 (Oct 2000)
        • V4N2 (Nov 2000)
        • V4N3 (Dec 2000)
        • V4N4 (Jan 2001)
        • V4N5 (Feb 2001)
        • V4N6 (Mar 2001)
        • V4N7 (Apr 2001)
        • V4N8 (May 2001)
        • V4N9 (Jun 2001)
        • V4N10 (Jul 2001)
        • V4N11 (Aug 2001)
        • V4N12 (Sep 2001)
      • Volume 5
        • V5N1 (Oct 2001)
        • V5N2 (Nov 2001)
        • V5N3 (Dec 2001)
        • V5N4 (Jan 2002)
        • V5N5 (Feb 2002)
        • V5N6 (Mar 2002)
        • V5N7 (Apr 2002)
        • V5N8 (May 2002)
        • V5N9 (Jun 2002)
        • V5N10 (Jul 2002)
        • V5N11 (Aug 2002)
        • V5N12 (Sep 2002)
      • Volume 6
        • V6N1 (Oct 2002)
        • V6N2 (Nov 2002)
        • V6N3 (Dec 2002)
        • V6N4 (Jan 2003)
        • V6N5 (Feb 2003)
        • V6N6 (Mar 2003)
        • V6N7 (Apr 2003)
        • V6N8 (May 2003)
        • V6N9 (Jun 2003)
        • V6N10 (Jul 2003)
        • V6N11 (Aug 2003)
        • V6N12 (Sep 2003)
      • Volume 7
        • V7N1 (Oct 2003)
        • V7N2 (Nov 2003)
        • V7N3 (Dec 2003)
        • V7N4 (Jan 2004)
        • V7N5 (Feb 2004)
        • V7N6 (Mar 2004)
        • V7N7 (Apr 2004)
        • V7N8 (May 2004)
        • V7N9 (Jun 2004)
        • V7N10 (Jul 2004)
        • V7N11 (Aug 2004)
        • V7N12 (Sep 2004)
      • Volume 8
        • V8N1 (Oct 2004)
        • V8N2 (Nov 2004)
        • V8N3 (Dec 2004)
        • V8N4 (Jan 2005)
        • V8N5 (Feb 2005)
        • V8N6 (Mar 2005)
        • V8N7 (Apr 2005)
        • V8N8 (May 2005)
        • V8N9 (Jun 2005)
        • V8N10 (Jul 2005)
        • V8N11 (Aug 2005)
        • V8N12 (Sep 2005)
      • Volume 9
        • V9N1 (Oct 2005)
        • V9N2 (Nov 2005)
        • V9N3 (Dec 2005)
        • V9N4 (Jan 2006)
        • V9N5 (Feb 2006)
        • V9N6 (Mar 2006)
        • V9N7 (Apr 2006)
        • V9N8 (May 2006)
        • V9N9 (Jun 2006)
        • V9N10 (Jul 2006)
        • V9N11 (Aug 2006)
        • V9N12 (Sep 2006)
      • Volume 10
        • V10N1 (Oct 2006)
        • V10N2 (Nov 2006)
        • V10N3 (Dec 2006)
        • V10N4 (Jan 2007)
        • V10N5 (Feb 2007)
        • V10N6 (Mar 2007)
        • V10N7 (Apr 2007)
        • V10N8 (May 2007)
        • V10N9 (Jun 2007)
        • V10N10 (Jul 2007)
        • V10N11 (Aug 2007)
        • V10N12 (Sep 2007)
      • Volume 11
        • V11N1 (Oct 2007)
        • V11N2 (Nov 2007)
        • V11N3 (Dec 2007)
        • V11N4 (Jan 2008)
        • V11N5 (Feb 2008)
        • V11N6 (Mar 2008)
        • V11N7 (Apr 2008)
        • V11N8 (May 2008)
        • V11N9 (Jun 2008)
        • V11N10 (Jul 2008)
        • V11N11 (Aug 2008)
        • V11N12 (Sep 2008)
      • Volume 12
        • V12N1 (Oct 2008)
        • V12N2 (Nov 2008)
        • V12N3 (Dec 2008)
        • V12N4 (Jan 2009)
        • V12N5 (Feb 2009)
        • V12N6 (Mar 2009)
        • V12N7 (Apr 2009)
        • V12N8 (May 2009)
        • V12N9 (Jun 2009)
        • V12N10 (Jul 2009)
        • V12N11 (Aug 2009)
        • V12N12 (Sep 2009)
      • Volume 13
        • V13N1 (Oct 2009)
        • V13N2 (Nov 2009)
        • V13N3 (Dec 2009)
        • V13N4 (Jan 2010)
        • V13N5 (Feb 2010)
        • V13N6 (Mar 2010)
        • V13N7 (Apr 2010)
        • V13N8 (May 2010)
        • V13N9 (Jun 2010)
        • V13N10 (Jul 2010)
        • V13N11 (Aug 2010)
        • V13N12 (Sep 2010)
      • Volume 14
        • V14N1 (Oct 2010)
        • V14N2 (Nov 2010)
        • V14N3 (Dec 2010)
          • Ammunition
        • V14N4 (Jan 2011)
        • V14N5 (Feb 2011)
        • V14N6 (Mar 2011)
        • V14N7 (Apr 2011)
        • V14N8 (May 2011)
        • V14N9 (Jun 2011)
        • V14N10 (Jul 2011)
        • V14N11 (Aug 2011)
        • V14N12 (Sep 2011)
      • Volume 15
        • V15N1 (Oct 2011)
        • V15N2 (Nov 2011)
        • V15N4 (Jan 2012)
        • V15N5 (Feb 2012)
      • Volume 16
        • V16N1 (1st Quarter 2012)
        • V16N2 (2nd Quarter 2012)
        • V16N3 (3rd Quarter 2012)
        • V16N4 (4th Quarter 2012)
      • Volume 17
        • V17N1 (1st Quarter 2013)
        • V17N2 (2nd Quarter 2013)
        • V17N3 (3rd Quarter 2013)
        • V17N4 (4th Quarter 2013)
      • Volume 18
        • V18N1 (Jan Feb 2014)
        • V18N2 (Mar Apr 2014)
        • V18N3 (May Jun 2014)
        • V18N4 (Jul Aug 2014)
        • V18N5 (Sep Oct 2014)
        • V18N6 (Nov Dec 2014)
      • Volume 19
        • V19N1 (Jan 2015)
        • V19N2 (Feb Mar 2015)
        • V19N3 (Apr 2015)
        • V19N4 (May 2015)
        • V19N5 (Jun 2015)
        • V19N6 (Jul 2015)
        • V19N7 (Aug Sep 2015)
        • V19N8 (Oct 2015)
        • V19N9 (Nov 2015)
        • V19N10 (Dec 2015)
      • Volume 20
        • V20N1 (Jan 2016)
        • V20N2 (Feb Mar 2016)
        • V20N3 (Apr 2016)
        • V20N4 (May 2016)
        • V20N5 (Jun 2016)
        • V20N6 (Jul 2016)
        • V20N7 (Aug Sep 2016)
        • V20N8 (Oct 2016)
        • V20N9 (Nov 2016)
        • V20N10 (Dec 2016)
      • Volume 21
        • V21N1 (Jan 2017)
        • V21N2 (Feb Mar 2017)
        • V21N3 (Apr 2017)
        • V21N4 (May 2017)
        • V21N5 (Jun 2017)
        • V21N6 (Jul 2017)
        • V21N7 (Aug Sep 2017)
        • V21N8 (Oct 2017)
        • V21N9 (Nov 2017)
        • V21N10 (Dec 2017)
      • Volume 22
        • V22N1 (Jan 2018)
        • V22N2 (Feb 2018)
        • V22N3 (March 2018)
        • V22N4 (Apr 2018)
        • V22N5 (May 2018)
        • V22N6 (Jun Jul 2018)
        • V22N7 (Aug Sep 2018)
        • V22N8 (Oct 2018)
        • V22N9 (Nov 2018)
        • V22N10 (Dec 2018)
      • Volume 23
        • V23N1 (Jan 2019)
        • V23N2 (Feb 2019)
        • V23N3 (Mar 2019)
        • V23N4 (Apr 2019)
        • V23N5 (May 2019)
        • V23N6 (Jun Jul 2019)
        • V23N7 (Aug Sep 2019)
        • V23N8 (Oct 2019)
        • V23N9 (Nov 2019)
        • V23N10 (Dec 2019)
      • Volume 24
        • V24N1 (Jan 2020)
        • V24N2 (Feb 2020)
        • V24N3 (Mar 2020)
        • V24N4 (Apr 2020)
        • V24N5 (May 2020)
        • V24N6 (Jun Jul 2020)
        • V24N7 (Aug Sep 2020)
        • V24N8 (Oct 2020)
        • V24N9 (Nov 2020)
        • V24N10 (Dec 2020)
  • The Archive
    • Search The Archive
  • Store
    • Books
    • Back Issues
    • Merchandise
  • Podcast
  • Newsletter
  • Events
  • FrankenGun Challenge
  • About
    • About Small Arms Review
    • About Chipotle Publishing
    • Contact Us
    • Other Publications
      • Small Arms Defense Journal
  • Home
  • Articles
    • Guns & Parts
    • Suppressors
    • Optics & Thermals
    • Ammunition
    • Gear
    • News & Opinion
    • Columns
    • Museums & Factory Tours
    • ID Guides
    • Interviews
    • Event Coverage
    • Articles by Issue
      • Volume 1
        • V1N1 (Oct 1997)
        • V1N2 (Nov 1997)
        • V1N3 (Dec 1997)
        • V1N4 (Jan 1998)
        • V1N5 (Feb 1998)
        • V1N6 (Mar 1998)
        • V1N7 (Apr 1998)
        • V1N8 (May 1998)
        • V1N9 (Jun 1998)
        • V1N10 (Jul 1998)
        • V1N11 (Aug 1998)
        • V1N12 (Sep 1998)
      • Volume 2
        • V2N1 (Oct 1998)
        • V2N2 (Nov 1998)
        • V2N3 (Dec 1998)
        • V2N4 (Jan 1999)
        • V2N5 (Feb 1999)
        • V2N6 (Mar 1999)
        • V2N7 (Apr 1999)
        • V2N8 (May 1999)
        • V2N9 (Jun 1999)
        • V2N10 (Jul 1999)
        • V2N11 (Aug 1999)
        • V2N12 (Sep 1999)
      • Volume 3
        • V3N1 (Oct 1999)
        • V3N2 (Nov 1999)
        • V3N3 (Dec 1999)
        • V3N4 (Jan 2000)
        • V3N5 (Feb 2000)
        • V3N6 (Mar 2000)
        • V3N7 (Apr 2000)
        • V3N8 (May 2000)
        • V3N9 (Jun 2000)
        • V3N10 (Jul 2000)
        • V3N11 (Aug 2000)
        • V3N12 (Sep 2000)
      • Volume 4
        • V4N1 (Oct 2000)
        • V4N2 (Nov 2000)
        • V4N3 (Dec 2000)
        • V4N4 (Jan 2001)
        • V4N5 (Feb 2001)
        • V4N6 (Mar 2001)
        • V4N7 (Apr 2001)
        • V4N8 (May 2001)
        • V4N9 (Jun 2001)
        • V4N10 (Jul 2001)
        • V4N11 (Aug 2001)
        • V4N12 (Sep 2001)
      • Volume 5
        • V5N1 (Oct 2001)
        • V5N2 (Nov 2001)
        • V5N3 (Dec 2001)
        • V5N4 (Jan 2002)
        • V5N5 (Feb 2002)
        • V5N6 (Mar 2002)
        • V5N7 (Apr 2002)
        • V5N8 (May 2002)
        • V5N9 (Jun 2002)
        • V5N10 (Jul 2002)
        • V5N11 (Aug 2002)
        • V5N12 (Sep 2002)
      • Volume 6
        • V6N1 (Oct 2002)
        • V6N2 (Nov 2002)
        • V6N3 (Dec 2002)
        • V6N4 (Jan 2003)
        • V6N5 (Feb 2003)
        • V6N6 (Mar 2003)
        • V6N7 (Apr 2003)
        • V6N8 (May 2003)
        • V6N9 (Jun 2003)
        • V6N10 (Jul 2003)
        • V6N11 (Aug 2003)
        • V6N12 (Sep 2003)
      • Volume 7
        • V7N1 (Oct 2003)
        • V7N2 (Nov 2003)
        • V7N3 (Dec 2003)
        • V7N4 (Jan 2004)
        • V7N5 (Feb 2004)
        • V7N6 (Mar 2004)
        • V7N7 (Apr 2004)
        • V7N8 (May 2004)
        • V7N9 (Jun 2004)
        • V7N10 (Jul 2004)
        • V7N11 (Aug 2004)
        • V7N12 (Sep 2004)
      • Volume 8
        • V8N1 (Oct 2004)
        • V8N2 (Nov 2004)
        • V8N3 (Dec 2004)
        • V8N4 (Jan 2005)
        • V8N5 (Feb 2005)
        • V8N6 (Mar 2005)
        • V8N7 (Apr 2005)
        • V8N8 (May 2005)
        • V8N9 (Jun 2005)
        • V8N10 (Jul 2005)
        • V8N11 (Aug 2005)
        • V8N12 (Sep 2005)
      • Volume 9
        • V9N1 (Oct 2005)
        • V9N2 (Nov 2005)
        • V9N3 (Dec 2005)
        • V9N4 (Jan 2006)
        • V9N5 (Feb 2006)
        • V9N6 (Mar 2006)
        • V9N7 (Apr 2006)
        • V9N8 (May 2006)
        • V9N9 (Jun 2006)
        • V9N10 (Jul 2006)
        • V9N11 (Aug 2006)
        • V9N12 (Sep 2006)
      • Volume 10
        • V10N1 (Oct 2006)
        • V10N2 (Nov 2006)
        • V10N3 (Dec 2006)
        • V10N4 (Jan 2007)
        • V10N5 (Feb 2007)
        • V10N6 (Mar 2007)
        • V10N7 (Apr 2007)
        • V10N8 (May 2007)
        • V10N9 (Jun 2007)
        • V10N10 (Jul 2007)
        • V10N11 (Aug 2007)
        • V10N12 (Sep 2007)
      • Volume 11
        • V11N1 (Oct 2007)
        • V11N2 (Nov 2007)
        • V11N3 (Dec 2007)
        • V11N4 (Jan 2008)
        • V11N5 (Feb 2008)
        • V11N6 (Mar 2008)
        • V11N7 (Apr 2008)
        • V11N8 (May 2008)
        • V11N9 (Jun 2008)
        • V11N10 (Jul 2008)
        • V11N11 (Aug 2008)
        • V11N12 (Sep 2008)
      • Volume 12
        • V12N1 (Oct 2008)
        • V12N2 (Nov 2008)
        • V12N3 (Dec 2008)
        • V12N4 (Jan 2009)
        • V12N5 (Feb 2009)
        • V12N6 (Mar 2009)
        • V12N7 (Apr 2009)
        • V12N8 (May 2009)
        • V12N9 (Jun 2009)
        • V12N10 (Jul 2009)
        • V12N11 (Aug 2009)
        • V12N12 (Sep 2009)
      • Volume 13
        • V13N1 (Oct 2009)
        • V13N2 (Nov 2009)
        • V13N3 (Dec 2009)
        • V13N4 (Jan 2010)
        • V13N5 (Feb 2010)
        • V13N6 (Mar 2010)
        • V13N7 (Apr 2010)
        • V13N8 (May 2010)
        • V13N9 (Jun 2010)
        • V13N10 (Jul 2010)
        • V13N11 (Aug 2010)
        • V13N12 (Sep 2010)
      • Volume 14
        • V14N1 (Oct 2010)
        • V14N2 (Nov 2010)
        • V14N3 (Dec 2010)
          • Ammunition
        • V14N4 (Jan 2011)
        • V14N5 (Feb 2011)
        • V14N6 (Mar 2011)
        • V14N7 (Apr 2011)
        • V14N8 (May 2011)
        • V14N9 (Jun 2011)
        • V14N10 (Jul 2011)
        • V14N11 (Aug 2011)
        • V14N12 (Sep 2011)
      • Volume 15
        • V15N1 (Oct 2011)
        • V15N2 (Nov 2011)
        • V15N4 (Jan 2012)
        • V15N5 (Feb 2012)
      • Volume 16
        • V16N1 (1st Quarter 2012)
        • V16N2 (2nd Quarter 2012)
        • V16N3 (3rd Quarter 2012)
        • V16N4 (4th Quarter 2012)
      • Volume 17
        • V17N1 (1st Quarter 2013)
        • V17N2 (2nd Quarter 2013)
        • V17N3 (3rd Quarter 2013)
        • V17N4 (4th Quarter 2013)
      • Volume 18
        • V18N1 (Jan Feb 2014)
        • V18N2 (Mar Apr 2014)
        • V18N3 (May Jun 2014)
        • V18N4 (Jul Aug 2014)
        • V18N5 (Sep Oct 2014)
        • V18N6 (Nov Dec 2014)
      • Volume 19
        • V19N1 (Jan 2015)
        • V19N2 (Feb Mar 2015)
        • V19N3 (Apr 2015)
        • V19N4 (May 2015)
        • V19N5 (Jun 2015)
        • V19N6 (Jul 2015)
        • V19N7 (Aug Sep 2015)
        • V19N8 (Oct 2015)
        • V19N9 (Nov 2015)
        • V19N10 (Dec 2015)
      • Volume 20
        • V20N1 (Jan 2016)
        • V20N2 (Feb Mar 2016)
        • V20N3 (Apr 2016)
        • V20N4 (May 2016)
        • V20N5 (Jun 2016)
        • V20N6 (Jul 2016)
        • V20N7 (Aug Sep 2016)
        • V20N8 (Oct 2016)
        • V20N9 (Nov 2016)
        • V20N10 (Dec 2016)
      • Volume 21
        • V21N1 (Jan 2017)
        • V21N2 (Feb Mar 2017)
        • V21N3 (Apr 2017)
        • V21N4 (May 2017)
        • V21N5 (Jun 2017)
        • V21N6 (Jul 2017)
        • V21N7 (Aug Sep 2017)
        • V21N8 (Oct 2017)
        • V21N9 (Nov 2017)
        • V21N10 (Dec 2017)
      • Volume 22
        • V22N1 (Jan 2018)
        • V22N2 (Feb 2018)
        • V22N3 (March 2018)
        • V22N4 (Apr 2018)
        • V22N5 (May 2018)
        • V22N6 (Jun Jul 2018)
        • V22N7 (Aug Sep 2018)
        • V22N8 (Oct 2018)
        • V22N9 (Nov 2018)
        • V22N10 (Dec 2018)
      • Volume 23
        • V23N1 (Jan 2019)
        • V23N2 (Feb 2019)
        • V23N3 (Mar 2019)
        • V23N4 (Apr 2019)
        • V23N5 (May 2019)
        • V23N6 (Jun Jul 2019)
        • V23N7 (Aug Sep 2019)
        • V23N8 (Oct 2019)
        • V23N9 (Nov 2019)
        • V23N10 (Dec 2019)
      • Volume 24
        • V24N1 (Jan 2020)
        • V24N2 (Feb 2020)
        • V24N3 (Mar 2020)
        • V24N4 (Apr 2020)
        • V24N5 (May 2020)
        • V24N6 (Jun Jul 2020)
        • V24N7 (Aug Sep 2020)
        • V24N8 (Oct 2020)
        • V24N9 (Nov 2020)
        • V24N10 (Dec 2020)
  • The Archive
    • Search The Archive
  • Store
    • Books
    • Back Issues
    • Merchandise
  • Podcast
  • Newsletter
  • Events
  • FrankenGun Challenge
  • About
    • About Small Arms Review
    • About Chipotle Publishing
    • Contact Us
    • Other Publications
      • Small Arms Defense Journal
No Result
View All Result
Small Arms Review
No Result
View All Result
Home Articles

BIRTH OF A BLACK RIFLE FROM BARSTOCK TO BUSHMASTER

SAR Staff by SAR Staff
August 2, 2022
in Articles, Articles by Issue, Search by Issue, V9N4 (Jan 2006), Volume 9
BIRTH OF A BLACK RIFLE FROM BARSTOCK TO BUSHMASTER
Share on FacebookShare on Twitter

Text & Photos by Jeff W. Zimba

SAR Exclusive Industry Profile

For the first time in history, Bushmaster Firearms of Windham, Maine has allowed outside photographic equipment into their facilities. Small Arms Review was invited to visit Bushmaster Firearms to chronicle portions of the manufacturing process of their famous version of the Black Rifle.

The sign that hangs in the work area in the Quality Control building.

In some parts of the world the word “Bushmaster” will conjure up images of large, venomous snakes. A member of the pit viper family, it is known for its lethality and is found in Central and South America. In circles of firearms enthusiasts and for members of the military and law enforcement, the same word is synonymous with quality AR-15 and M16 type rifles that are manufactured in the northern most state in New England.

Company History

Sights are checked for uniformity and “adjusted.”

Originally incorporated in 1973, Bushmaster Firearms concentrated their manufacturing efforts on the Bushmaster Arm Pistol, a survival gun designed for pilots during the Vietnam War. The Arm Pistol, along with a companion rifle known as the Bushmaster Assault Rifle utilized some parts from the M16 rifle family while employing an op-rod system similar to that used by the Soviet AK-47.

Following a company reorganization in 1980, Bushmaster Firearms, Inc. started to focus their efforts in selling AR-15 and M16 parts and eventually began to manufacture their own line of AR-15 and M16 replacement parts for sale. In 1983, the first complete rifles bearing the Bushmaster name were manufactured in Portland, Maine. Five years later the company relocated to their current location in Windham, Maine. Bushmaster Firearms, Inc. now owns a 52,000 square foot facility at their 19 acre business park and employs over 80 people at this location.

In 2002, Bushmaster established their Western Division in Lake Havasu City, Arizona. This division of Bushmaster Firearms, Inc. is dedicated to manufacturing a Carbon Fiber series of the AR-15 and M16 type firearms. This Western division now has over 25 full time employees and occupies 12,000 square feet to house their state of the art injection molding and CNC equipment.

Quality First

The barrel manufacturing process involves several steps. Bottom) The stock material is drilled, button rifled and stress relieved. 2nd from Bottom) It is then turned and head spaced. Middle) The barrel is next chrome lined. 2nd from Top) The gas port is drilled and the front sight is indexed. Top) After passing several quality control checks between each stage, the barrel is finally phosphate finished.

With so many companies currently competing in the AR-15 and M16 market, our first question was an obvious one; “What makes Bushmaster stand out in such a large market?” Their answer came as fast as the question was asked and was simple enough: “Q-U-A-L-I-T-Y.” Even though they have an extremely diverse product line of quality products, the general feeling at Bushmaster is that their quality control is their best selling point. When we asked for an example, we were directed to their Quality Control (QC) building and allowed to sit in as their barrels underwent their normal series of tests.

In between each stage of barrel manufacture the barrels are tested using several methods. Left to Right; Air Gauge testing, Bore Scoping and lastly, tested utilizing an Eddy Current.

Bushmaster barrels are manufactured from Chrome-Moly Vanadium Steel or from 416 Match Grade Stainless Steel. Each process of manufacturing has to undergo numerous levels of testing in order to progress to the next stage of manufacturing. The barrel stock material is first drilled, button rifled and stress relieved. After undergoing a series of QC tests, all barrels that pass are turned to their intended profile and head spaced. Following another round of QC testing the barrels are chrome lined and tested again. All barrels that pass this stage go on to have the gas ports drilled and front sights indexed followed by a phosphate finishing.

Final assembly of the Bushmaster rifle is completed in many different stages utilizing several work stations. Bushmaster employs over 80 people in their Windham, Maine facility and they have several people who specialize in each aspect of manufacture, production, quality control, assembly and finishing.

In between each of these steps, the barrels are bore scoped and air gauged. When a barrel is bore scoped a technician runs an extremely powerful microscope all the way down the inside of the barrel. An image is projected onto a monitor and the technician actually visually inspects the inside of the barrel looking for flaws or abnormalities. In the process of testing the barrels with an air gauge, the barrels are pressurized and an indicator rod is slowly run through the length of the barrel watching for a drop or increase in pressure, indicating either a tight area or loose area not visible to the eye even while bore scoping. Any deviation outside of Bushmasters strict specifications will cause the barrel to “fail” and it will never see the next step in the manufacturing process.

Initial forgings of Bushmaster upper and lower receiver assemblies on the left with their machined counterparts to the right. After machining is done they still must pass another stage of inspection before being finished with a baked dry-lube film and Hard Anodized with a Nickel Acetate final seal coat.

To go a step further, even though the barrels undergo Magnetic Particle Testing they are also checked utilizing an Eddy Current. Magnetic Particle Testing is a process fairly common to AR-15 and M16 Barrel manufacturing and most people may have noticed the “passing marks” on their barrels in the past. The familiar “CMP” mark often seen would indicate Colt Magnetic Particle Testing and “BMP” would indicate Bushmaster Magnetic Particle Testing and so on. Magnetic Particle Testing is a process that checks the integrity of ferromagnetic parts by looking for microscopic cracks. During this testing, when a crack is present, an amount of magnetic flux will gather at that spot attracting magnetic particles allowing the flaw to be discovered. Testing with an Eddy Current goes even farther and allows the operator to electronically “look through” the metal checking for structural integrity, case depth and hardness while also allowing the ability to “see” cracks, pits, seams or otherwise invisible surface flaws. Finally, head spacing is checked on 100% of the Bushmaster barrels rather than just a random sampling.

Bushmaster utilizes a similar quality control regimen on all of their parts including their lower and upper receiver sections as they progress from raw material to the initial forgings to their finished and assembled states.

Once all of the individual parts have passed every step of quality control and final finishing, it is time for their assembly. All firearms assembly is completed in house with each gun going through several “assembly stations.” Each station specializes in one specific area of assembly and as the firearms ascend towards completion they end up at the test-firing portion of the facility. Every Bushmaster firearm is laser bore sighted and test fired before being shipped. Every semiautomatic firearm is fired a prescribed number of rounds in rapid succession and every round must feed and fire perfectly in order to pass this final test and go on to inventory for shipping. The test-firing requirement for each full automatic firearm is similar to this, with more rounds fired and the firing is also done in full auto.

Every Bushmaster rifle is test fired prior to being shipped.

A Diverse Product Line

Since the early days of the Arm Pistol, Bushmaster Firearms, Inc. has introduced and currently includes an enormous number of items in their product line, with over 50 different firearms and several hundred parts and accessories available for sale. From the typical AR-15 and M16 style firearms used as the primary service weapon of the United States Armed Services for over 40 years, to the newest Carbon Fiber firearms technology, Bushmaster strives to have something for everyone. Their current offerings range in caliber from .22LR variants all the way up to .308 (7.62x51mm NATO) models and range in size from pistol configurations up to their 24-inch heavy barreled varmint series.

Several racks of finished Bushmaster rifles await shipping.

The Bushmaster M17S Bullpup Carbine may be one of the most unique firearms in the Bushmaster product line. The M17S affords the shooter a 21.5 inch barrel on a package with an overall length of only 30 inches. It is a short stroke piston, gas operated semiautomatic rifle and is chambered in 5.56x45mm. It utilizes standard AR-15/M16 magazines.

As well as servicing the U.S. commercial firearms market, Bushmaster Firearms, Inc. currently manufactures arms for U.S. law enforcement, governmental agencies and foreign military forces. Short-barreled rifles, law enforcement and post 1986 dealer sample machine guns are all available with prior BATFE (and at times, State Department) approval.

Bushmaster Firearms Inc.
999 Roosevelt Trail
P.O. Box 1479
Windham, Maine 04062
(800) 883-6229
www.bushmaster.com

This article first appeared in Small Arms Review V9N4 (January 2006)

Author

  • SAR Staff
    SAR Staff

    View all posts

Tags: 2006AR-15Black RifleBUSHMASTERIndustry ProfileJeff W. ZimbaM-16V9N4
Previous Post

RAFFICA

Next Post

THE SUPER-X22 WEAPON SYSTEM

Next Post
THE SUPER-X22 WEAPON SYSTEM

THE SUPER-X22 WEAPON SYSTEM

TRENDING STORIES

  • U.S. NAVY MK18 MOD O CUSTOM CLOSE QUARTER COMBAT WEAPON FOR THE SEAFARING SERVICE

    U.S. NAVY MK18 MOD O CUSTOM CLOSE QUARTER COMBAT WEAPON FOR THE SEAFARING SERVICE

    0 shares
    Share 0 Tweet 0
  • Recreational Use Of 40MM Grenade Launchers

    0 shares
    Share 0 Tweet 0
  • Customizing the Already Custom SIG P320 Spectre Comp

    0 shares
    Share 0 Tweet 0
  • Col. Rex Applegate: The Knife Designs of a Close-Combat Legend

    0 shares
    Share 0 Tweet 0
  • Evolution of the U.S. Grenade Launcher From World War II to Today’s Conflicts

    0 shares
    Share 0 Tweet 0
  • Trending
  • Comments
  • Latest
U.S. NAVY MK18 MOD O CUSTOM CLOSE QUARTER COMBAT WEAPON FOR THE SEAFARING SERVICE

U.S. NAVY MK18 MOD O CUSTOM CLOSE QUARTER COMBAT WEAPON FOR THE SEAFARING SERVICE

Recreational Use Of 40MM Grenade Launchers

Recreational Use Of 40MM Grenade Launchers

SIG Spectre Comp with AXG Grip Module

Customizing the Already Custom SIG P320 Spectre Comp

Col. Rex Applegate: The Knife Designs of a Close-Combat Legend

Col. Rex Applegate: The Knife Designs of a Close-Combat Legend

New Review: V19N1

New Review: V23N3

SAR|Special

SAR|Special

The Grand Power Q100

The Grand Power Q100

A Fading Star: The star S135 Submachine Gun, That is

A Fading Star: The star S135 Submachine Gun, That is

The Iron Door: Soviet Russian Weapons Designers Stop the Germans in Their Tracks

The Iron Door: Soviet Russian Weapons Designers Stop the Germans in Their Tracks

The American FN FAL Rifle: In Search of the Perfect Lightweight Rifle

The American FN FAL Rifle: In Search of the Perfect Lightweight Rifle

Ahead of Its Time: British Fosbery Pump-Action Shotgun with “Stoner” Bolt

Ahead of Its Time: British Fosbery Pump-Action Shotgun with “Stoner” Bolt

The Big Bang! : Great American Fun at the 2018 Big Sandy Machine Gun Shoot in Wikieup, AZ

The Big Bang! : Great American Fun at the 2018 Big Sandy Machine Gun Shoot in Wikieup, AZ

QUICK LINKS

  • About Chipotle Publishing
  • About Small Arms Review
  • Advertise with Us
  • Write for Us

CONTACT DETAILS

  • Phone: +1 (702) 565-0746
  • E-mail: office@smallarmsreview.com
  • Web: www.chipotlepublishing.com
  • Chipotle Publishing, LLC 631 N. Stephanie St., No. 282, Henderson, NV 89014
Small Arms Review

FOLLOW US

  • Privacy Policy
  • Disclaimer

© 2022 Chipotle Publishing | All Rights Reserved

No Result
View All Result
  • Home
  • Articles
    • Guns & Parts
    • Suppressors
    • Optics & Thermals
    • Ammunition
    • Gear
    • News & Opinion
    • Columns
    • Museums & Factory Tours
    • ID Guides
    • Interviews
    • Event Coverage
    • Articles by Issue
      • Volume 1
      • Volume 2
      • Volume 3
      • Volume 4
      • Volume 5
      • Volume 6
      • Volume 7
      • Volume 8
      • Volume 9
      • Volume 10
      • Volume 11
      • Volume 12
      • Volume 13
      • Volume 14
      • Volume 15
      • Volume 16
      • Volume 17
      • Volume 18
      • Volume 19
      • Volume 20
      • Volume 21
      • Volume 22
      • Volume 23
      • Volume 24
  • The Archive
    • Search The Archive
  • Store
    • Books
    • Back Issues
    • Merchandise
  • Podcast
  • Newsletter
  • Events
  • FrankenGun Challenge
  • About
    • About Small Arms Review
    • About Chipotle Publishing
    • Contact Us
    • Other Publications
      • Small Arms Defense Journal

© 2022 Chipotle Publishing | All Rights Reserved

Welcome Back!

Login to your account below

Forgotten Password?

Retrieve your password

Please enter your username or email address to reset your password.

Log In

Add New Playlist

This website uses cookies. By continuing to use this website you are giving consent to cookies being used. Visit our Privacy and Cookie Policy.

Subscribe To Our Weekly Newsletter

Are you in the know?
Stay up to date with the latest articles.

Facebook-f Linkedin Instagram

Redirecting to External Website

You are leaving the Small Arms Review website and will be redirected to an external link in a 5 Seconds.
VISIT NOW!