Small Arms Review
  • Home
  • Articles
    • Guns & Parts
    • Suppressors
    • Optics & Thermals
    • Ammunition
    • Gear
    • News & Opinion
    • Columns
    • Museums & Factory Tours
    • ID Guides
    • Interviews
    • Event Coverage
    • Articles by Issue
      • Volume 1
        • V1N1 (Oct 1997)
        • V1N2 (Nov 1997)
        • V1N3 (Dec 1997)
        • V1N4 (Jan 1998)
        • V1N5 (Feb 1998)
        • V1N6 (Mar 1998)
        • V1N7 (Apr 1998)
        • V1N8 (May 1998)
        • V1N9 (Jun 1998)
        • V1N10 (Jul 1998)
        • V1N11 (Aug 1998)
        • V1N12 (Sep 1998)
      • Volume 2
        • V2N1 (Oct 1998)
        • V2N2 (Nov 1998)
        • V2N3 (Dec 1998)
        • V2N4 (Jan 1999)
        • V2N5 (Feb 1999)
        • V2N6 (Mar 1999)
        • V2N7 (Apr 1999)
        • V2N8 (May 1999)
        • V2N9 (Jun 1999)
        • V2N10 (Jul 1999)
        • V2N11 (Aug 1999)
        • V2N12 (Sep 1999)
      • Volume 3
        • V3N1 (Oct 1999)
        • V3N2 (Nov 1999)
        • V3N3 (Dec 1999)
        • V3N4 (Jan 2000)
        • V3N5 (Feb 2000)
        • V3N6 (Mar 2000)
        • V3N7 (Apr 2000)
        • V3N8 (May 2000)
        • V3N9 (Jun 2000)
        • V3N10 (Jul 2000)
        • V3N11 (Aug 2000)
        • V3N12 (Sep 2000)
      • Volume 4
        • V4N1 (Oct 2000)
        • V4N2 (Nov 2000)
        • V4N3 (Dec 2000)
        • V4N4 (Jan 2001)
        • V4N5 (Feb 2001)
        • V4N6 (Mar 2001)
        • V4N7 (Apr 2001)
        • V4N8 (May 2001)
        • V4N9 (Jun 2001)
        • V4N10 (Jul 2001)
        • V4N11 (Aug 2001)
        • V4N12 (Sep 2001)
      • Volume 5
        • V5N1 (Oct 2001)
        • V5N2 (Nov 2001)
        • V5N3 (Dec 2001)
        • V5N4 (Jan 2002)
        • V5N5 (Feb 2002)
        • V5N6 (Mar 2002)
        • V5N7 (Apr 2002)
        • V5N8 (May 2002)
        • V5N9 (Jun 2002)
        • V5N10 (Jul 2002)
        • V5N11 (Aug 2002)
        • V5N12 (Sep 2002)
      • Volume 6
        • V6N1 (Oct 2002)
        • V6N2 (Nov 2002)
        • V6N3 (Dec 2002)
        • V6N4 (Jan 2003)
        • V6N5 (Feb 2003)
        • V6N6 (Mar 2003)
        • V6N7 (Apr 2003)
        • V6N8 (May 2003)
        • V6N9 (Jun 2003)
        • V6N10 (Jul 2003)
        • V6N11 (Aug 2003)
        • V6N12 (Sep 2003)
      • Volume 7
        • V7N1 (Oct 2003)
        • V7N2 (Nov 2003)
        • V7N3 (Dec 2003)
        • V7N4 (Jan 2004)
        • V7N5 (Feb 2004)
        • V7N6 (Mar 2004)
        • V7N7 (Apr 2004)
        • V7N8 (May 2004)
        • V7N9 (Jun 2004)
        • V7N10 (Jul 2004)
        • V7N11 (Aug 2004)
        • V7N12 (Sep 2004)
      • Volume 8
        • V8N1 (Oct 2004)
        • V8N2 (Nov 2004)
        • V8N3 (Dec 2004)
        • V8N4 (Jan 2005)
        • V8N5 (Feb 2005)
        • V8N6 (Mar 2005)
        • V8N7 (Apr 2005)
        • V8N8 (May 2005)
        • V8N9 (Jun 2005)
        • V8N10 (Jul 2005)
        • V8N11 (Aug 2005)
        • V8N12 (Sep 2005)
      • Volume 9
        • V9N1 (Oct 2005)
        • V9N2 (Nov 2005)
        • V9N3 (Dec 2005)
        • V9N4 (Jan 2006)
        • V9N5 (Feb 2006)
        • V9N6 (Mar 2006)
        • V9N7 (Apr 2006)
        • V9N8 (May 2006)
        • V9N9 (Jun 2006)
        • V9N10 (Jul 2006)
        • V9N11 (Aug 2006)
        • V9N12 (Sep 2006)
      • Volume 10
        • V10N1 (Oct 2006)
        • V10N2 (Nov 2006)
        • V10N3 (Dec 2006)
        • V10N4 (Jan 2007)
        • V10N5 (Feb 2007)
        • V10N6 (Mar 2007)
        • V10N7 (Apr 2007)
        • V10N8 (May 2007)
        • V10N9 (Jun 2007)
        • V10N10 (Jul 2007)
        • V10N11 (Aug 2007)
        • V10N12 (Sep 2007)
      • Volume 11
        • V11N1 (Oct 2007)
        • V11N2 (Nov 2007)
        • V11N3 (Dec 2007)
        • V11N4 (Jan 2008)
        • V11N5 (Feb 2008)
        • V11N6 (Mar 2008)
        • V11N7 (Apr 2008)
        • V11N8 (May 2008)
        • V11N9 (Jun 2008)
        • V11N10 (Jul 2008)
        • V11N11 (Aug 2008)
        • V11N12 (Sep 2008)
      • Volume 12
        • V12N1 (Oct 2008)
        • V12N2 (Nov 2008)
        • V12N3 (Dec 2008)
        • V12N4 (Jan 2009)
        • V12N5 (Feb 2009)
        • V12N6 (Mar 2009)
        • V12N7 (Apr 2009)
        • V12N8 (May 2009)
        • V12N9 (Jun 2009)
        • V12N10 (Jul 2009)
        • V12N11 (Aug 2009)
        • V12N12 (Sep 2009)
      • Volume 13
        • V13N1 (Oct 2009)
        • V13N2 (Nov 2009)
        • V13N3 (Dec 2009)
        • V13N4 (Jan 2010)
        • V13N5 (Feb 2010)
        • V13N6 (Mar 2010)
        • V13N7 (Apr 2010)
        • V13N8 (May 2010)
        • V13N9 (Jun 2010)
        • V13N10 (Jul 2010)
        • V13N11 (Aug 2010)
        • V13N12 (Sep 2010)
      • Volume 14
        • V14N1 (Oct 2010)
        • V14N2 (Nov 2010)
        • V14N3 (Dec 2010)
          • Ammunition
        • V14N4 (Jan 2011)
        • V14N5 (Feb 2011)
        • V14N6 (Mar 2011)
        • V14N7 (Apr 2011)
        • V14N8 (May 2011)
        • V14N9 (Jun 2011)
        • V14N10 (Jul 2011)
        • V14N11 (Aug 2011)
        • V14N12 (Sep 2011)
      • Volume 15
        • V15N1 (Oct 2011)
        • V15N2 (Nov 2011)
        • V15N4 (Jan 2012)
        • V15N5 (Feb 2012)
      • Volume 16
        • V16N1 (1st Quarter 2012)
        • V16N2 (2nd Quarter 2012)
        • V16N3 (3rd Quarter 2012)
        • V16N4 (4th Quarter 2012)
      • Volume 17
        • V17N1 (1st Quarter 2013)
        • V17N2 (2nd Quarter 2013)
        • V17N3 (3rd Quarter 2013)
        • V17N4 (4th Quarter 2013)
      • Volume 18
        • V18N1 (Jan Feb 2014)
        • V18N2 (Mar Apr 2014)
        • V18N3 (May Jun 2014)
        • V18N4 (Jul Aug 2014)
        • V18N5 (Sep Oct 2014)
        • V18N6 (Nov Dec 2014)
      • Volume 19
        • V19N1 (Jan 2015)
        • V19N2 (Feb Mar 2015)
        • V19N3 (Apr 2015)
        • V19N4 (May 2015)
        • V19N5 (Jun 2015)
        • V19N6 (Jul 2015)
        • V19N7 (Aug Sep 2015)
        • V19N8 (Oct 2015)
        • V19N9 (Nov 2015)
        • V19N10 (Dec 2015)
      • Volume 20
        • V20N1 (Jan 2016)
        • V20N2 (Feb Mar 2016)
        • V20N3 (Apr 2016)
        • V20N4 (May 2016)
        • V20N5 (Jun 2016)
        • V20N6 (Jul 2016)
        • V20N7 (Aug Sep 2016)
        • V20N8 (Oct 2016)
        • V20N9 (Nov 2016)
        • V20N10 (Dec 2016)
      • Volume 21
        • V21N1 (Jan 2017)
        • V21N2 (Feb Mar 2017)
        • V21N3 (Apr 2017)
        • V21N4 (May 2017)
        • V21N5 (Jun 2017)
        • V21N6 (Jul 2017)
        • V21N7 (Aug Sep 2017)
        • V21N8 (Oct 2017)
        • V21N9 (Nov 2017)
        • V21N10 (Dec 2017)
      • Volume 22
        • V22N1 (Jan 2018)
        • V22N2 (Feb 2018)
        • V22N3 (March 2018)
        • V22N4 (Apr 2018)
        • V22N5 (May 2018)
        • V22N6 (Jun Jul 2018)
        • V22N7 (Aug Sep 2018)
        • V22N8 (Oct 2018)
        • V22N9 (Nov 2018)
        • V22N10 (Dec 2018)
      • Volume 23
        • V23N1 (Jan 2019)
        • V23N2 (Feb 2019)
        • V23N3 (Mar 2019)
        • V23N4 (Apr 2019)
        • V23N5 (May 2019)
        • V23N6 (Jun Jul 2019)
        • V23N7 (Aug Sep 2019)
        • V23N8 (Oct 2019)
        • V23N9 (Nov 2019)
        • V23N10 (Dec 2019)
      • Volume 24
        • V24N1 (Jan 2020)
        • V24N2 (Feb 2020)
        • V24N3 (Mar 2020)
        • V24N4 (Apr 2020)
        • V24N5 (May 2020)
        • V24N6 (Jun Jul 2020)
        • V24N7 (Aug Sep 2020)
        • V24N8 (Oct 2020)
        • V24N9 (Nov 2020)
        • V24N10 (Dec 2020)
  • The Archive
    • Search The Archive
  • Store
    • Books
    • Back Issues
    • Merchandise
  • Podcasts
  • Newsletter
  • Events
  • About
    • About Small Arms Review
    • About Chipotle Publishing
    • Contact Us
    • Other Publications
      • Small Arms Defense Journal
  • Home
  • Articles
    • Guns & Parts
    • Suppressors
    • Optics & Thermals
    • Ammunition
    • Gear
    • News & Opinion
    • Columns
    • Museums & Factory Tours
    • ID Guides
    • Interviews
    • Event Coverage
    • Articles by Issue
      • Volume 1
        • V1N1 (Oct 1997)
        • V1N2 (Nov 1997)
        • V1N3 (Dec 1997)
        • V1N4 (Jan 1998)
        • V1N5 (Feb 1998)
        • V1N6 (Mar 1998)
        • V1N7 (Apr 1998)
        • V1N8 (May 1998)
        • V1N9 (Jun 1998)
        • V1N10 (Jul 1998)
        • V1N11 (Aug 1998)
        • V1N12 (Sep 1998)
      • Volume 2
        • V2N1 (Oct 1998)
        • V2N2 (Nov 1998)
        • V2N3 (Dec 1998)
        • V2N4 (Jan 1999)
        • V2N5 (Feb 1999)
        • V2N6 (Mar 1999)
        • V2N7 (Apr 1999)
        • V2N8 (May 1999)
        • V2N9 (Jun 1999)
        • V2N10 (Jul 1999)
        • V2N11 (Aug 1999)
        • V2N12 (Sep 1999)
      • Volume 3
        • V3N1 (Oct 1999)
        • V3N2 (Nov 1999)
        • V3N3 (Dec 1999)
        • V3N4 (Jan 2000)
        • V3N5 (Feb 2000)
        • V3N6 (Mar 2000)
        • V3N7 (Apr 2000)
        • V3N8 (May 2000)
        • V3N9 (Jun 2000)
        • V3N10 (Jul 2000)
        • V3N11 (Aug 2000)
        • V3N12 (Sep 2000)
      • Volume 4
        • V4N1 (Oct 2000)
        • V4N2 (Nov 2000)
        • V4N3 (Dec 2000)
        • V4N4 (Jan 2001)
        • V4N5 (Feb 2001)
        • V4N6 (Mar 2001)
        • V4N7 (Apr 2001)
        • V4N8 (May 2001)
        • V4N9 (Jun 2001)
        • V4N10 (Jul 2001)
        • V4N11 (Aug 2001)
        • V4N12 (Sep 2001)
      • Volume 5
        • V5N1 (Oct 2001)
        • V5N2 (Nov 2001)
        • V5N3 (Dec 2001)
        • V5N4 (Jan 2002)
        • V5N5 (Feb 2002)
        • V5N6 (Mar 2002)
        • V5N7 (Apr 2002)
        • V5N8 (May 2002)
        • V5N9 (Jun 2002)
        • V5N10 (Jul 2002)
        • V5N11 (Aug 2002)
        • V5N12 (Sep 2002)
      • Volume 6
        • V6N1 (Oct 2002)
        • V6N2 (Nov 2002)
        • V6N3 (Dec 2002)
        • V6N4 (Jan 2003)
        • V6N5 (Feb 2003)
        • V6N6 (Mar 2003)
        • V6N7 (Apr 2003)
        • V6N8 (May 2003)
        • V6N9 (Jun 2003)
        • V6N10 (Jul 2003)
        • V6N11 (Aug 2003)
        • V6N12 (Sep 2003)
      • Volume 7
        • V7N1 (Oct 2003)
        • V7N2 (Nov 2003)
        • V7N3 (Dec 2003)
        • V7N4 (Jan 2004)
        • V7N5 (Feb 2004)
        • V7N6 (Mar 2004)
        • V7N7 (Apr 2004)
        • V7N8 (May 2004)
        • V7N9 (Jun 2004)
        • V7N10 (Jul 2004)
        • V7N11 (Aug 2004)
        • V7N12 (Sep 2004)
      • Volume 8
        • V8N1 (Oct 2004)
        • V8N2 (Nov 2004)
        • V8N3 (Dec 2004)
        • V8N4 (Jan 2005)
        • V8N5 (Feb 2005)
        • V8N6 (Mar 2005)
        • V8N7 (Apr 2005)
        • V8N8 (May 2005)
        • V8N9 (Jun 2005)
        • V8N10 (Jul 2005)
        • V8N11 (Aug 2005)
        • V8N12 (Sep 2005)
      • Volume 9
        • V9N1 (Oct 2005)
        • V9N2 (Nov 2005)
        • V9N3 (Dec 2005)
        • V9N4 (Jan 2006)
        • V9N5 (Feb 2006)
        • V9N6 (Mar 2006)
        • V9N7 (Apr 2006)
        • V9N8 (May 2006)
        • V9N9 (Jun 2006)
        • V9N10 (Jul 2006)
        • V9N11 (Aug 2006)
        • V9N12 (Sep 2006)
      • Volume 10
        • V10N1 (Oct 2006)
        • V10N2 (Nov 2006)
        • V10N3 (Dec 2006)
        • V10N4 (Jan 2007)
        • V10N5 (Feb 2007)
        • V10N6 (Mar 2007)
        • V10N7 (Apr 2007)
        • V10N8 (May 2007)
        • V10N9 (Jun 2007)
        • V10N10 (Jul 2007)
        • V10N11 (Aug 2007)
        • V10N12 (Sep 2007)
      • Volume 11
        • V11N1 (Oct 2007)
        • V11N2 (Nov 2007)
        • V11N3 (Dec 2007)
        • V11N4 (Jan 2008)
        • V11N5 (Feb 2008)
        • V11N6 (Mar 2008)
        • V11N7 (Apr 2008)
        • V11N8 (May 2008)
        • V11N9 (Jun 2008)
        • V11N10 (Jul 2008)
        • V11N11 (Aug 2008)
        • V11N12 (Sep 2008)
      • Volume 12
        • V12N1 (Oct 2008)
        • V12N2 (Nov 2008)
        • V12N3 (Dec 2008)
        • V12N4 (Jan 2009)
        • V12N5 (Feb 2009)
        • V12N6 (Mar 2009)
        • V12N7 (Apr 2009)
        • V12N8 (May 2009)
        • V12N9 (Jun 2009)
        • V12N10 (Jul 2009)
        • V12N11 (Aug 2009)
        • V12N12 (Sep 2009)
      • Volume 13
        • V13N1 (Oct 2009)
        • V13N2 (Nov 2009)
        • V13N3 (Dec 2009)
        • V13N4 (Jan 2010)
        • V13N5 (Feb 2010)
        • V13N6 (Mar 2010)
        • V13N7 (Apr 2010)
        • V13N8 (May 2010)
        • V13N9 (Jun 2010)
        • V13N10 (Jul 2010)
        • V13N11 (Aug 2010)
        • V13N12 (Sep 2010)
      • Volume 14
        • V14N1 (Oct 2010)
        • V14N2 (Nov 2010)
        • V14N3 (Dec 2010)
          • Ammunition
        • V14N4 (Jan 2011)
        • V14N5 (Feb 2011)
        • V14N6 (Mar 2011)
        • V14N7 (Apr 2011)
        • V14N8 (May 2011)
        • V14N9 (Jun 2011)
        • V14N10 (Jul 2011)
        • V14N11 (Aug 2011)
        • V14N12 (Sep 2011)
      • Volume 15
        • V15N1 (Oct 2011)
        • V15N2 (Nov 2011)
        • V15N4 (Jan 2012)
        • V15N5 (Feb 2012)
      • Volume 16
        • V16N1 (1st Quarter 2012)
        • V16N2 (2nd Quarter 2012)
        • V16N3 (3rd Quarter 2012)
        • V16N4 (4th Quarter 2012)
      • Volume 17
        • V17N1 (1st Quarter 2013)
        • V17N2 (2nd Quarter 2013)
        • V17N3 (3rd Quarter 2013)
        • V17N4 (4th Quarter 2013)
      • Volume 18
        • V18N1 (Jan Feb 2014)
        • V18N2 (Mar Apr 2014)
        • V18N3 (May Jun 2014)
        • V18N4 (Jul Aug 2014)
        • V18N5 (Sep Oct 2014)
        • V18N6 (Nov Dec 2014)
      • Volume 19
        • V19N1 (Jan 2015)
        • V19N2 (Feb Mar 2015)
        • V19N3 (Apr 2015)
        • V19N4 (May 2015)
        • V19N5 (Jun 2015)
        • V19N6 (Jul 2015)
        • V19N7 (Aug Sep 2015)
        • V19N8 (Oct 2015)
        • V19N9 (Nov 2015)
        • V19N10 (Dec 2015)
      • Volume 20
        • V20N1 (Jan 2016)
        • V20N2 (Feb Mar 2016)
        • V20N3 (Apr 2016)
        • V20N4 (May 2016)
        • V20N5 (Jun 2016)
        • V20N6 (Jul 2016)
        • V20N7 (Aug Sep 2016)
        • V20N8 (Oct 2016)
        • V20N9 (Nov 2016)
        • V20N10 (Dec 2016)
      • Volume 21
        • V21N1 (Jan 2017)
        • V21N2 (Feb Mar 2017)
        • V21N3 (Apr 2017)
        • V21N4 (May 2017)
        • V21N5 (Jun 2017)
        • V21N6 (Jul 2017)
        • V21N7 (Aug Sep 2017)
        • V21N8 (Oct 2017)
        • V21N9 (Nov 2017)
        • V21N10 (Dec 2017)
      • Volume 22
        • V22N1 (Jan 2018)
        • V22N2 (Feb 2018)
        • V22N3 (March 2018)
        • V22N4 (Apr 2018)
        • V22N5 (May 2018)
        • V22N6 (Jun Jul 2018)
        • V22N7 (Aug Sep 2018)
        • V22N8 (Oct 2018)
        • V22N9 (Nov 2018)
        • V22N10 (Dec 2018)
      • Volume 23
        • V23N1 (Jan 2019)
        • V23N2 (Feb 2019)
        • V23N3 (Mar 2019)
        • V23N4 (Apr 2019)
        • V23N5 (May 2019)
        • V23N6 (Jun Jul 2019)
        • V23N7 (Aug Sep 2019)
        • V23N8 (Oct 2019)
        • V23N9 (Nov 2019)
        • V23N10 (Dec 2019)
      • Volume 24
        • V24N1 (Jan 2020)
        • V24N2 (Feb 2020)
        • V24N3 (Mar 2020)
        • V24N4 (Apr 2020)
        • V24N5 (May 2020)
        • V24N6 (Jun Jul 2020)
        • V24N7 (Aug Sep 2020)
        • V24N8 (Oct 2020)
        • V24N9 (Nov 2020)
        • V24N10 (Dec 2020)
  • The Archive
    • Search The Archive
  • Store
    • Books
    • Back Issues
    • Merchandise
  • Podcasts
  • Newsletter
  • Events
  • About
    • About Small Arms Review
    • About Chipotle Publishing
    • Contact Us
    • Other Publications
      • Small Arms Defense Journal
Search
Results for {phrase} ({results_count} of {results_count_total})
Displaying {results_count} results of {results_count_total}
Generic filters
Search
Results for {phrase} ({results_count} of {results_count_total})
Displaying {results_count} results of {results_count_total}
Generic filters
Small Arms Review
Home Articles

Material Witness: V20N3

SAR Staff by SAR Staff
August 2, 2022
in Articles, Articles by Issue, Columns, Guns & Parts, News & Opinion, Search by Issue, V20N3 (Apr 2016), Volume 20
Material Witness: V20N3
Share on FacebookShare on Twitter

By David Lake

Aluminum

Second only to steel, aluminum is one of the most common metals used in construction, architecture, and general industry. The metal was first extracted from its ore in the first quarter of the 19th Century. 70 years would pass before aluminum alloy became economical enough to exploit its tremendous qualities of high strength and low weight. In its pure form, aluminum is soft and ductile- of little to no use as a structural material. It is highly reactive- that is, it easily interacts with and forms bonds with other materials. For this reason it is never found in nature in its pure form. Most commonly, aluminum ore presents as an oxide or silicate. In fact, aluminum is the most prevalent metal in the Earth’s crust. Aluminum can be recycled and repurposed indefinitely. If it can be said that the modern world is built on Steel- it must be said that the world moves forward on aluminum.

Everything that can be made of steel can be made of aluminum- by all modern standards and methods of manufacture and engineering. Aluminum can be formed and machined and otherwise worked as any other ductile metal can. The newest aluminum alloys claim a higher tensile strength than steel. There is even one particular type of aluminum that can best 6AL-4V titanium in most criteria- strength, weight, cost, and machinability. With all its boasting, Aluminum does fall short of other materials in some capacities. For starters, aluminum cannot offer the same resistance to heat as steel. High temp aluminum alloys exist, but they cannot approach steel’s 2500 degree melting temp. Aluminum enjoys only a relatively narrow temperature threshold where its strength and resilience remain useful (at the extremes of cold and hot, it becomes brittle and weak). And aluminum cannot endure the levels of abuse and mechanical stress that steel may take in stride. Aluminum tends to be slightly less forgiving than steel when pushed close to its limits of operational loads. It is indeed very strong per given mass- stronger than the same mass of steel. But while steel is tends to be elastic; aluminum behaves more like a plastic. That is, aluminum can be stressed only so far until it reaches its point of deformation- from where it cannot recover.

Aluminum only became a viable structural material post 1900. The early use of aluminum-copper alloy was seen in the frame construction of airships. Post World War I, heat resistant aluminum-nickel alloy would be utilized in the internal combustion engine and the (relative) high performance frames and engines of airplanes. Following WWII, aluminum alloy would be refined and specialized enough to find its way into jet engines. The aerospace industry would eventually become synonymous with aluminum- the terms “aluminum” and “aircraft alloy” would become generic synonyms. While the air and space industries do indeed employ aluminum structures, they clearly do not hold exclusive rights to the discovery or its purveyance. Be not be swayed by marketing strategies that use fancy descriptions like “aircraft aluminum” to sell a product. It is by common sense and logical conclusion that almost every industry has adopted aluminum to improve just about everything- gun manufacturers included. By 1949 Colt would announce a variant of the 1911 with an aluminum frame. Weight savings was the idea. Smith and Wesson would soon follow suit with semi-auto pistols and a few revolvers. Colt answered back with an aluminum snub-nosed wheel gun. Late in the 1950s, Europe would revisit its staple handgun designs with aluminum variants. While at the same time in America, some inspired aircraft engineers would put their heads together to create the AR-10. Some designs, as is the case with the AR-10 and AR-15, could only be possible with aluminum construction. Aluminum finds its purpose in firearm design right between steel and polymer. It matches the strength and approaches the durability of steel, while shedding much of the weight (lightweight is becoming more than a fad in small arms design). Hence the proliferation of polymer guns today. Aluminum is almost totally resistant to environmental and chemical attack- steel is not. And aluminum won’t distort or warp at elevated temperatures- which has been known to ruin a polymer-framed pistol.

As to the application of aluminum to the firearms industry, there is only one group of alloys- and within that, 3 “series” that will be encountered. That group is known as heat treatable aluminum. The alloys of direct interest and application to the gun industry will be any of these three series; 2000, 6000, and 7000. Each comes with its own set of benefits and deficits. Proper alloy selection should satisfy physical, chemical, and environmental requirements. Adverse operating forces and environmental factors encountered by a firearm are many. Most obvious would be the extreme pressures and stresses created by firing a cartridge. A gun’s mechanism may apply and divert and share and shed loads across multiple vectors and surfaces and structures within a single momentary stroke of the action. A firearm creates high heat and caustic or otherwise reactive byproducts during the ignition and combustion processes. A firearm requires routine cleaning and lubrication which means regular exposure to chemicals and substances. And a gun may be required to operate in extremes of temperature and humidity and salty or dusty and abrasive environments. One other noteworthy detail is the condition or temper of an alloy. This “T” designation describes the heat treatment and process a specific alloy has received. As the 4 digit alloy code describes the chemical makeup and suggests the general use, the letter code accurately describes that material’s specific capability. The most commonly known is T6. This heat treat condition can be applied to almost any 2000, 6000, or 7000 series alloy.

The original AR-10A the “Golden Gun” from Eugene Stoner- the upper and lower receiver slide apart, it’s not hinged.This is the rifle that brought aluminum and aerospace-based engineering into the world of small arms. The “AR” in its infancy. This was genesis for the modern sporting arms market.

Heat treatable aluminum alloy can be manipulated or “tooled” by several means. A wrought solid (aka: billet) can be machined or cut into final form, or a final structure may be forged or drawn. A casting may also provide a lump of material that will need to be machined into tolerance. An exciting growing industry of “additive manufacture”, also known as 3D printing or (similar) laser sintering can also be used to form aluminum into a finished product. New material science and manufacturing processes are always evolving. Of interest is that one unique company is even using explosive energy (something close enough to RDX) to weld aluminum to steel substrate to create molecularly bonded dissimilar bi-metal pistol frames. One of the newest and greatest aluminum alloys known as Tennalum is stronger than most steels (in annealed state) and lighter than titanium of the same strength. Aluminum’s properties make possible certain structures and mechanisms that would be otherwise impossible. These miracles can be performed at reduced manufacturing expense compared to steel or titanium. Aluminum is easier to work and less taxing on manufacturing tools and equipment. Copper, manganese, silicon, zinc, magnesium, chromium, lithium, zirconium, iron, nickel, titanium and now scandium are all used to make specific aluminum alloys. Strength, hardness, elasticity, ductility, conductivity (both electrical and heat), and density are among the attributes that can be manipulated and prescribed to fulfill specific material requirements. The additive trace elements essentially imbue aluminum alloy with advantages over, and immunities from distinct physical, chemical and environmental influences.

One will likely not find an aluminum slide on a center-fire pistol. A slide contains locking lugs and other highly stressed structures. The receiver of a bolt action rifle should never be encountered in aluminum. A gun’s barrel must assuredly never be made from aluminum. And trigger parts can’t be made from aluminum either. It’s a great material- but it is a structural material. Aluminum cannot be expected (generally speaking) to repeatedly endure high wear or heavy impact. Aluminum pistol frames and AR-15 receivers house the internal workings and make interface with the locking surfaces and wear components. Pistol frames and AR-15 receivers are usually made from a 7000 series alloy- which can be as strong as some steels. These alloys can endure repeated light impacts, as is seen in the AR-15 buffer. If properly treated on its surface, or coated with a hard or lubricious coating, aluminum can ( to a degree) excel as a wear surface against opposing, moving components, as is seen in the lightweight and long wearing frames of Beretta, Sig, and some 1911 pistols. Alloys of a 2000 series designation match the strength of 7000 series; though the 2ks feature different alloying elements to adjust the metal’s chemical properties to meet more specialized applications.

The alloy and heat treat condition are clearly indicated on all material stock.

The lesser alloy discussed here, known as 6000 series, are utilized in gun construction also. The fact that the material is not at the top of the list for achievement should not foster skepticism. Trust that any manufacturer has done the homework to make competent and confident decisions as to material selection. The performance of high-grade 7075 can in fact be matched by medium grade structural 6061- simply by the addition of more material. To reiterate, 6061 is not incapable of performing 7075’s job; it just takes more 6061 to do it. That should be acceptable to most of us who recreate with our guns on the weekends. There is only slight risk to accept when choosing a gun that includes 6000 series components. 6000 alloy might scratch, or dent with some entry-level abuse. Again, this should not give pause as most of us spend our own hard-earned dollars on our guns and intend to protect them from damage and abuse. Guns and components made of 6000 alloys might be identifiable by a thicker, heavier profile.

Once upon a time aluminum was in fact worth as much as gold. Today it is relatively cheap, but is used to make anything that must demonstrate a level of excellence. It is used as armor in vehicles and aircraft. It is used to form the structures of spacecraft; and also used as fuel to launch those spacecraft. Aluminum is diamagnetic; a property that makes aluminum the ideal material to be used as the “bullet” in next wave electro-magnetic artillery- called Railguns. And of course, the modern small arms industry we enjoy is only made possible by the judicious application of aluminum and progressive ideas of how to apply it to effect solutions to engineering problems. There is undoubtedly more new development to come. Years ago, the introduction of aluminum pistols and rifles garnered some enmity from the informed consumer. But science and experience healed that rash for most. Perhaps aluminum will usher in the day when steel is considered a substandard and inferior material from which we used to make guns.

This article first appeared in Small Arms Review V20N3 (April 2016)
and was posted online on February 19, 2016

Author

  • SAR Staff

    View all posts

Tags: 2016AluminumAPRIL 2016David LakeMaterial WitnessV20N3
Previous Post

Suppressors Baffles & Threaded Barrels

Next Post

Guns of the Silver Screen: V20N3, Red Dawn: “Robert’s Gun”

Next Post
Guns of the Silver Screen: V20N3, Red Dawn: “Robert’s Gun”

Guns of the Silver Screen: V20N3, Red Dawn: “Robert’s Gun”

TRENDING STORIES

  • Col. Rex Applegate: The Knife Designs of a Close-Combat Legend

    Col. Rex Applegate: The Knife Designs of a Close-Combat Legend

    0 shares
    Share 0 Tweet 0
  • Perfecting the Israeli Krinkov – Krebs Custom Galil ACE 5.45x39mm Pistol

    0 shares
    Share 0 Tweet 0
  • H&K LOWER ID GUIDE

    0 shares
    Share 0 Tweet 0
  • Evolution of the U.S. Grenade Launcher From World War II to Today’s Conflicts

    0 shares
    Share 0 Tweet 0
  • Early Bolt-Action Rifle Conversions – Automatic Service Rifles on a Budget

    0 shares
    Share 0 Tweet 0
  • Trending
  • Comments
  • Latest
Col. Rex Applegate: The Knife Designs of a Close-Combat Legend

Col. Rex Applegate: The Knife Designs of a Close-Combat Legend

Krebs Custom Galil ACE 5.45x39mm Pistol

Perfecting the Israeli Krinkov – Krebs Custom Galil ACE 5.45x39mm Pistol

H&K LOWER ID GUIDE

H&K LOWER ID GUIDE

Evolution of the U.S. Grenade Launcher From World War II to Today’s Conflicts

Evolution of the U.S. Grenade Launcher From World War II to Today’s Conflicts

New Review: V19N1

New Review: V23N3

SAR|Special

SAR|Special

The Grand Power Q100

The Grand Power Q100

A Fading Star: The star S135 Submachine Gun, That is

A Fading Star: The star S135 Submachine Gun, That is

NICS Denial Notification Act to Require FFLs Provide Buyer Address

NICS Denial Notification Act to Require FFLs Provide Buyer Address

Mec-Gar CZ75 10- and 19-Round Mags

Mec-Gar USA Announces New CZ 75B Competition Magazines

DRD Tactical Sub-6

Zanders Introduces Exclusive DRD Tactical Sub-6 Rifles

SIG Sauer P365 XMACRO

SIG Sauer Introduces the New 17+ 1 P365-XMACRO

QUICK LINKS

  • About Chipotle Publishing
  • About Small Arms Review
  • Advertise with Us
  • Write for Us

CONTACT DETAILS

  • Phone: +1 (702) 565-0746
  • E-mail: office@smallarmsreview.com
  • Web: www.chipotlepublishing.com
  • Chipotle Publishing, LLC 631 N. Stephanie St., No. 282, Henderson, NV 89014
Small Arms Review

FOLLOW US

  • Privacy Policy
  • Disclaimer

© 2022 Chipotle Publishing | All Rights Reserved

Search
Results for {phrase} ({results_count} of {results_count_total})
Displaying {results_count} results of {results_count_total}
Generic filters
  • Home
  • Articles
    • Guns & Parts
    • Suppressors
    • Optics & Thermals
    • Ammunition
    • Gear
    • News & Opinion
    • Columns
    • Museums & Factory Tours
    • ID Guides
    • Interviews
    • Event Coverage
    • Articles by Issue
      • Volume 1
      • Volume 2
      • Volume 3
      • Volume 4
      • Volume 5
      • Volume 6
      • Volume 7
      • Volume 8
      • Volume 9
      • Volume 10
      • Volume 11
      • Volume 12
      • Volume 13
      • Volume 14
      • Volume 15
      • Volume 16
      • Volume 17
      • Volume 18
      • Volume 19
      • Volume 20
      • Volume 21
      • Volume 22
      • Volume 23
      • Volume 24
  • The Archive
    • Search The Archive
  • Store
    • Books
    • Back Issues
    • Merchandise
  • Podcasts
  • Newsletter
  • Events
  • About
    • About Small Arms Review
    • About Chipotle Publishing
    • Contact Us
    • Other Publications
      • Small Arms Defense Journal

© 2022 Chipotle Publishing | All Rights Reserved

Welcome Back!

Login to your account below

Forgotten Password?

Retrieve your password

Please enter your username or email address to reset your password.

Log In

Add New Playlist

Subscribe To Our Weekly Newsletter

Are you in the know?
Stay up to date with the latest articles.

Facebook-f Linkedin Instagram

Redirecting to External Website

You are leaving the Small Arms Review website and will be redirected to an external link in a 5 Seconds.
VISIT NOW!